WRA-21 – CVT Select Lever Cable Nut- Low Torque – 2021 Subaru Outback & Impreza

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January 26, 2021 NHTSA CAMPAIGN NUMBER: 21V024000

CVT Select Lever Cable Nut Not Tightened Properly

A loose nut can lead to a lost of retention in the CVT select lever cable and the gear selector not functioning properly, increasing risk of crash.

 

NHTSA Campaign Number: 21V024

Manufacturer Subaru of America, Inc.

Components POWER TRAIN

Potential Number of Units Affected 383

 

Summary

Subaru of America, Inc. (Subaru) is recalling certain 2021 Outback and Impreza vehicles. The continuously variable transmission (CVT) select lever cable nut may not have been tightened properly, allowing the nut to loosen.

 

Remedy

Subaru will notify owners, and dealers will inspect, and, if necessary, tighten the nut, free of charge. The recall began February 12, 2021. Owners may contact Subaru customer service at 1-844-373-6614. Subaru’s number for this recall is WRA-21.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Subaru has a Recall

 


NUMBER: WRA-21
DATE: 01/21/21
REVISED: 02/01/21
NHTSA ID: 21V-024

APPLICABILITY: 2021MY Outback 2.5L
2021MY Impreza
SUBJECT: CVT Select Lever Cable Nut- Low Torque

 

INTRODUCTION:

Subaru of America, Inc. (Subaru) is recalling certain 2021 model year Outback and Impreza vehicles in which the CVT select lever cable nut may have been under-torqued during vehicle assembly.

 

DESCRIPTION OF THE DEFECT AND SAFETY RISK:

If the CVT select lever cable nut was not properly torqued and loses retention, the gear select may not function properly.  If the gear select does not function properly, there is an increased risk of a crash.

 

AFFECTED VEHICLES:

The number of U.S. vehicles affected by this recall is 383.

Not all vehicles listed below are included in this recall.  Coverage for all affected vehicles must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com.  This information will be available today.

Model Year Carline Quantity Production Date Range
2021 Outback 314 12/11/2020 – 12/18/2020
2021 Impreza 69 12/11/2020 – 12/18/2020

 

DESCRIPTION OF THE REPAIR:

Subaru retailers will check the torque of the CVT select lever cable nut, and if necessary, apply the proper torque at no charge to the customer.

 

RETAILER RESPONSIBILITY:

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in the Bulletin

Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (new, used, demo & SSLP).  Additionally, whenever a vehicle subject to this safety recall is taken into inventory or in for service, necessary steps should be taken to ensure the repair has been made before selling or releasing the vehicle.

Please be sure to download a copy of your complete inventory report from the Vehicle Inventory Dashboard available on subarunet.com to identify any vehicles with open recalls that may be in your retail, CPO, and SSLP inventory.

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $21,000 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement.

 

OWNER NOTIFICATION:

Owner notification letters will be mailed in February 2021. Retailers will be notified when owner notification begins.

 

SERVICE PROCEDURE:

This Service Procedure involves confirmation of the tightening torque applied to the select cable adjusting nut.  The nut in question is located on the end of the select lever cable on the underside of the vehicle.  To access the adjusting nuts, the center exhaust cover will need to be removed.

  • On OUTBACK models, the exhaust cover can be lowered and carefully slid toward the rear of the vehicle enough to gain access to the adjusting nuts.

 

IMPORTANT PRECAUTIONS:

  • Always be careful when working with hot exhaust components to avoid burns.
  • The exhaust cover has sharp edges which may cause cuts / abrasions.

 

PARTS INFORMATION:

Carline Description  Part Number Qty. Required
Impreza GASKET-EXHAUST PIPE REAR 44022AA123 WRA-21 - CVT Select Lever Cable Nut- Low Torque - 2021 Subaru Outback & Impreza | small light 1
GASKET A 44011FL00A 1
SELF-LOCKING NUT 902330011 2

 

*In the VERY RARE case where the nut is missing, the part number is 33058GA010.

 

IMPREZA SERVICE PROCEDURE:

Step 1: Using a small screwdriver, CAREFULLY press down to release the shift lock and move the select lever into the NEUTRAL position.

 

Step 2: Raise the vehicle, separate the front and rear exhaust pipe at the spring bolt joint. as shown in Fig. 1 below.  Separate the muffler from the rear exhaust pipe as shown in Figs. 2 & 3 and remove the rear exhaust pipe following the procedure in the applicable Service Manual.

 

NOTES:

  • The 2 muffler retaining nuts and both exhaust pipe gaskets are 1-time use items and MUST be replaced during reassembly.
  • TIP: Use a spray lubricant on the rubber exhaust hangars to make removing them from the exhaust components easier.

 

Step 3: CAREFULLY loosen and remove the retaining hardware and the center exhaust cover to gain access to the select cable adjustment.

 

Step 4: With the center exhaust cover removed, locate the select cable adjusting nuts as shown below.

 

Step 5: Using the illustration below as a guide, confirm the select cable adjustment and proper torque of  adjustment nut (G):

 

5a) Loosen the rear adjusting nut (G) while holding the front adjusting nut (E) with a wrench.

 

5b) With (G) loosened, turn the front adjusting nut (E) until it lightly touches the contact point   (F) on the connector pin (D).

 

5c) Tighten the rear adjusting nut (G) against the connector pin (D).

 

5d) While holding the front adjusting nut (E) with a wrench, torque the rear adjusting nut to 7.5 Nm (5.5 ft. lbs. / 66 inch-lbs.).

 

Step 6: IMPORTANT: After adjustment is complete, confirm the select lever operates normally in all ranges.

 

Step 7: Reassemble removed components in reverse order.  The torque specs for both the exhaust cover nuts and the front to rear exhaust pipe spring bolt connection nuts are: 18 Nm (13.3 ft. lbs.).  The rear muffler flange retaining nut torque is 48 Nm (35.4 ft. lbs.).

 

REMINDER:  ALWAYS use new exhaust gaskets and two (2) new self-locking nuts on the muffler flange joint.

 

OUTBACK SERVICE PROCEDURE:

Step 1: CAREFULLY remove the rubber mat from the center tray ahead of the selector.

 

Step 2: Using a small screwdriver, CAREFULLY press down to release the shift lock and move the select lever into the NEUTRAL position.

 

Step 3: Raise the vehicle and CAREFULLY loosen and remove the retaining hardware and the center exhaust cover to gain access to the select cable adjustment.  REMINDER: The exhaust does not need to be removed on OUTBACK models.

 

Step 4: With the center exhaust cover removed, locate the select cable adjusting nuts as shown below.

 

Step 5: Using the illustration below as a guide, confirm the select cable adjustment and proper torque of  adjustment nut (G):

 

5a) Loosen the rear adjusting nut (G) while holding the front adjusting nut (E) with a wrench.

 

5b) With (G) loosened, turn the front adjusting nut (E) until it lightly touches the contact point (F) on the connector pin (D).

 

5c) Tighten the rear adjusting nut (G) against the connector pin (D).

 

5d) While holding the front adjusting nut (E) with a wrench, torque the rear adjusting nut to 7.5 Nm (5.5 ft. lbs. / 66 inch-lbs.).

 

Step 6: IMPORTANT: After adjustment is complete, confirm the select lever operates normally in all ranges.

 

Step 7: Reassemble removed components in reverse order.  The torque specs for both the exhaust cover nuts is 18 Nm (13.3 ft. lbs.).

 

SERVICE PROGRAM IDENTIFICATION LABEL:

Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support.

 


URGENT

IMPORTANT SAFETY RECALL

This notice applies to the VIN identified in the address section printed below

 

Subaru Safety Recall WRA-21
NHTSA ID 21V-024
February 2021

 

Dear Subaru Owner:

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.

SUBARU OF AMERICA, INC. has decided that a defect, which relates to motor vehicle safety, exists in certain 2021 model year Outback and 2021 model year Impreza vehicles.

You received this notice because our records indicate that you currently own one of these vehicles.

 

REASON FOR THIS RECALL

The transmission gear select lever cable nut may have been under-torqued during vehicle assembly.  If this nut loses retention, the gear select may not function properly. If the gear select does not function properly, there is an increased risk of a crash.

 

WHAT SUBARU WILL DO

Subaru will check the torque of the transmission gear select lever cable nut, and if necessary, apply the proper torque at no cost to you.

 

What You Should Do

Please contact your Subaru retailer (dealer) immediately for an appointment to have this repair performed, at no cost to you.

 

HOW LONG WILL THE REPAIR TAKE?

The actual time for this repair is approximately 30 minutes. However, it may be necessary to leave your vehicle for a longer period of time on the day of your scheduled appointment to allow your Subaru retailer flexibility in scheduling. For your convenience, your retailer may provide you with a loaner or rental vehicle, at no cost to you.

 

IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR

If you have already paid for repairs associated with this coverage, you may be eligible for reimbursement. Reimbursement consideration will be based on the amount an authorized Subaru retailer in your area would charge for the same repair.

 

Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the time of repair, complete 17-digit vehicle identification number (VIN), and your name, with correct mailing address and telephone number to the address listed below.

Subaru of America, Inc.
Customer Advocacy Department, Attention: WRA-21 Recall
P.O. Box 9103, Camden, NJ 08101-9877

 

Please send original receipts only and retain a photocopy for your records.  Please be assured that we will attempt to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be completed.

 

IF YOU NEED FURTHER ASSISTANCE:

To locate the nearest Subaru retailer, you can access our website at www.subaru.com and select ‘Find a  Retailer.’

If you need additional assistance, please contact us directly:

  • By e-mail: Go to www.subaru.com and select “Contact Us”
  • By telephone: 1-844-373-6614

Monday through Friday between 8:00 a.m. and 7:00 p.m. ET

  • By U.S. Postal mail: Write us at Subaru of America, Inc.

Attn: Customer Advocacy Department

P.O. Box 9103, Camden, NJ 08101-9877

 

To subscribe to the NHTSA Recall Notification email System, please go to: https://www-odi.nhtsa.dot.gov/nhtsa/ subscriptions.

Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge.

You may also contact the Administrator, National Highway Traffic Safety Administration (NHTSA), 1200 New  Jersey Ave., SE, Washington, DC 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to https://www.safercar.gov if you believe the Subaru retailer has failed or is unable to  remedy your vehicle without charge within a reasonable amount of time.

Your continued satisfaction with your Subaru is important to us.  Please understand that we have taken this  action in the interest of your safety and your vehicle’s proper operation.  We sincerely apologize for any  inconvenience this matter may cause and urge you to schedule an appointment as soon as possible.

Sincerely,

Subaru of America, Inc.

 

A subsidiary of SUBARU CORPORATION

 


Chronology :

December 21, 2020 – During assembly line sampling, lower than specified CVT select lever cable nut torque was discovered on one vehicle. Subaru started an investigation and it was determined that a specific associate was using an improper torque wrench technique. All 91 vehicles built by this associate on this shift were contained.

December 22, 2020 – Lower than specified CVT select lever cable nut torque was measured on multiple vehicles within the quarantined lot. As a result, Subaru expanded the vehicle containment window to all vehicles ever built by this associate at this workstation. A quality hold was issued to potentially affected Subaru distributors for any vehicles that had been shipped from the factory.

December 22, 2020 – January 8, 2021 – The CVT select lever cable nut assembly process was audited for all associates. It was confirmed that all other associates were using proper torque wrench technique and that the training process for this procedure was correct. The audit confirmed that the topic was isolated to a single associate, who was first signed into this workstation on December 14, 2020. Please note, there was a planned winter plant shutdown between December 23, 2020 – January 3, 2021.

January 19, 2021 – Subaru is not aware of any reports of accident or injury related to this condition. Out of an abundance of caution, Subaru decided to conduct a safety recall for the potentially affected vehicles identified in this report.

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
SUBARU IMPREZA 2021
SUBARU OUTBACK 2021

 


11 Associated Documents

Manufacturer Notices(to Dealers,etc) – Date: January 21, 2021 New STOP SALE/Subaru Safety Recall: WRA-21 – CVT Select Lever Cable Nut Low Torque

RCMN-21V024-0741.pdf 187.298KB

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Defect Notice 573 Report

RCLRPT-21V024-2441.PDF 215.488KB

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Remedy Instructions and TSB

RCRIT-21V024-5394.pdf 1611.131KB

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Recall Quarterly Report #2, 2021-2

RCLQRT-21V024-1815.PDF 211.242KB

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Recall Acknowledgement

RCAK-21V024-3529.pdf 243.955KB

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Remedy Instructions and TSB

RCRIT-21V024-6285.pdf 1630.531KB

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Manufacturer Notices(to Dealers,etc) – Date: February 4, 2021 UPDATE – STOP SALE/Subaru Safety Recall: WRA-21 – CVT Select Lever Cable Nut Low Torque Owner Notification Owner notification letters will be mailed on February 12, 2021.

RCMN-21V024-9141.pdf 188.591KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V024-4199.pdf 220.61KB

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Recall Quarterly Report #1, 2021-1

RCLQRT-21V024-3215.PDF 211.143KB

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Recall Quarterly Report #3, 2021-3

RCLQRT-21V024-8733.PDF 211.327KB

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Recall Quarterly Report #4, 2021-4

RCLQRT-21V024-5699.PDF 211.431KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V024&docType=RCL

 


NHTSA ID Number: 10188152

Manufacturer Communication Number: WRA-21R

Summary

Subaru of America, Inc. (Subaru) is recalling certain 2021 model year Outback and Impreza vehicles in which the CVT select lever cable nut may have been under-torqued during vehicle assembly.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRA-21R
DATE: 01/21/21
REVISED: 02/01/21
NHTSA ID: 21V-024

https://www.nhtsa.gov/recalls?nhtsaId=10188152

MC-10188152-0001.pdf 1634.308KB

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NHTSA ID Number: 10188156

Manufacturer Communication Number: Subarunet Announ

Summary

Subaru of America, Inc. (Subaru) is recalling certain 2021 model year Outback and Impreza vehicles in which the CVT select lever cable nut may have been under-torqued during vehicle assembly.

 

1 Associated Document

Manufacturer Communications

Date: February 4, 2021
UPDATE – STOP SALE/Subaru Safety Recall:
WRA-21 – CVT Select Lever Cable Nut Low Torque

https://www.nhtsa.gov/recalls?nhtsaId=10188156

MC-10188156-0001.pdf 188.591KB

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NHTSA ID Number: 10186427

Manufacturer Communication Number: WRA-21

Summary

Subaru of America, Inc. is recalling certain 2021 model year Outback and Impreza vehicles in which the CVT select lever cable nut may have been under-torqued during vehicle assembly.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRA-21
DATE: 01/21/21
NHTSA ID: TBD

https://www.nhtsa.gov/recalls?nhtsaId=10186427

MC-10186427-0001.pdf 1611.131KB

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NHTSA ID Number: 10186413

Manufacturer Communication Number: Subarunet Announ

Summary

Subaru of America, Inc. is recalling certain 2021 model year Outback and Impreza vehicles in which the CVT select lever cable nut may have been under-torqued during vehicle assembly.

 

1 Associated Document

Manufacturer Communications

Date: January 21, 2021
New STOP SALE/Subaru Safety Recall:
WRA-21 – CVT Select Lever Cable Nut Low Torque

https://www.nhtsa.gov/recalls?nhtsaId=10186413

MC-10186413-0001.pdf 187.298KB

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