WRN-23 – Propeller Shaft Center Brace Mounting Surfaces – 2023 Subaru Outback, Legacy, Ascent, & Impreza

September 21, 2023 NHTSA CAMPAIGN NUMBER: 23V647000

Driveshaft May Disconnect

Separation of the front end of the driveshaft increases the risk of a crash.

 

NHTSA Campaign Number: 23V647

Manufacturer Subaru of America, Inc.

Components POWER TRAIN

Potential Number of Units Affected 4,311

 

Summary

Subaru of America, Inc. (Subaru) is recalling certain 2023 Outback, Legacy, Ascent, and Impreza vehicles. The center support bolts for the driveshaft may loosen, resulting in the disconnection of the front end of the driveshaft.

 

Remedy

Dealers will clean the bolt mounting surfaces of the center support brace and install new bolts, free of charge. Owner notification letters are expected to be mailed November 20, 2023. Owners may contact Subaru’s customer service at 1-844-373-6614. Subaru’s number for this recall is WRN-23.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Subaru has a Recall

 


Subaru of America, Inc. (Subaru) has initiated a safety recall for certain 2023 model year Outback, Legacy, Ascent and Impreza vehicles.

 

Description of the Defect and Safety Risk

Some mounting surfaces for the propeller shaft center support brace bolts on affected vehicles may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque.

If the vehicle is driven with the bolt loosened, occupants may experience irregular sounds and/or vibrations from the propeller shaft area during vehicle operation. In the worst case, if both of the center support bolts completely come out due to continuous vibration, the front end of the propeller shaft could separate, increasing the risk of a crash.

 

Remedy

For all the potentially affected vehicles, Subaru dealers will clean the bolt seating surfaces of the center support brace, install new bolts, and tighten to the specified torque at no cost to the customer.

 

Affected Vehicles

A total of 4,311 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed below are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information will be available later today.

 


Chronology :

April 3, 2023 – A low torque value of a fixing bolt of the propeller shaft center support brace was identified during an inspection sampling at the factory.

April 4, 2023 – Subaru opened an investigation with the supplier. Subaru initiated a 100% inspection of propeller shaft center support assemblies in response to the initial supplier observation that there may be an issue in the paint masking process.

April 27, 2023 – The supplier presented the findings of their investigation, including the scope of affected parts shipments.

May 24, 2023 – Subaru determined the broad scope of potentially affected vehicles.

June – August, 2023 – Subaru and the supplier conducted endurance-vibration testing on the propeller shaft center support and fixing bolts.

September 14, 2023 – For the entire population of potentially affected vehicles, Subaru is not aware of any field reports, warranty claims, or VOQs. However, out of an abundance of caution, Subaru decided to conduct a safety recall.

Subaru is not aware of any reports involving accident or injury related to this condition.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
SUBARUASCENT2023
SUBARUIMPREZA2023
SUBARULEGACY2023
SUBARUOUTBACK2023

 


3 Associated Documents

Subaru – WRN23 Subarunet Announcement – September 2023

RCMN-23V647-2255.pdf 192.222KB

 


Defect Notice 573 Report

RCLRPT-23V647-1909.PDF 218.491KB

 


Recall Acknowledgement

RCAK-23V647-2412.pdf 737.804KB

 


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