September 21, 2023 NHTSA CAMPAIGN NUMBER: 23V647000
Separation of the front end of the driveshaft increases the risk of a crash.
NHTSA Campaign Number: 23V647
Manufacturer Subaru of America, Inc.
Components POWER TRAIN
Potential Number of Units Affected 4,311
Summary
Subaru of America, Inc. (Subaru) is recalling certain 2023 Outback, Legacy, Ascent, and Impreza vehicles. The center support bolts for the driveshaft may loosen, resulting in the disconnection of the front end of the driveshaft.
Remedy
Dealers will clean the bolt mounting surfaces of the center support brace and install new bolts, free of charge. Owner notification letters are expected to be mailed November 20, 2023. Owners may contact Subaru’s customer service at 1-844-373-6614. Subaru’s number for this recall is WRN-23.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Subaru has a Recall
Subaru of America, Inc. (Subaru) has initiated a safety recall for certain 2023 model year Outback, Legacy, Ascent and Impreza vehicles.
Description of the Defect and Safety Risk
Some mounting surfaces for the propeller shaft center support brace bolts on affected vehicles may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque.
If the vehicle is driven with the bolt loosened, occupants may experience irregular sounds and/or vibrations from the propeller shaft area during vehicle operation. In the worst case, if both of the center support bolts completely come out due to continuous vibration, the front end of the propeller shaft could separate, increasing the risk of a crash.
Remedy
For all the potentially affected vehicles, Subaru dealers will clean the bolt seating surfaces of the center support brace, install new bolts, and tighten to the specified torque at no cost to the customer.
Affected Vehicles
A total of 4,311 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed below are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information will be available later today.
Chronology :
April 3, 2023 – A low torque value of a fixing bolt of the propeller shaft center support brace was identified during an inspection sampling at the factory.
April 4, 2023 – Subaru opened an investigation with the supplier. Subaru initiated a 100% inspection of propeller shaft center support assemblies in response to the initial supplier observation that there may be an issue in the paint masking process.
April 27, 2023 – The supplier presented the findings of their investigation, including the scope of affected parts shipments.
May 24, 2023 – Subaru determined the broad scope of potentially affected vehicles.
June – August, 2023 – Subaru and the supplier conducted endurance-vibration testing on the propeller shaft center support and fixing bolts.
September 14, 2023 – For the entire population of potentially affected vehicles, Subaru is not aware of any field reports, warranty claims, or VOQs. However, out of an abundance of caution, Subaru decided to conduct a safety recall.
Subaru is not aware of any reports involving accident or injury related to this condition.
4 Affected Products
Vehicles
3 Associated Documents
Subaru – WRN23 Subarunet Announcement – September 2023
RCMN-23V647-2255.pdf 192.222KB
Defect Notice 573 Report
RCLRPT-23V647-1909.PDF 218.491KB
Recall Acknowledgement
RCAK-23V647-2412.pdf 737.804KB
Latest Recalls Documents
- Efficient Disassembly: This driveshaft removal adapter tool is used to secure the drive shaft, when used in conjunction with the J-02619-A slip hammer, efficiently removes retaining clip from splined shaft without damaging the driveshaft.
- Broad Compatibility: Drive shaft separation tool is widely compatible with Chevrolet Equinox Traverse, Buick Envision, Cadillac XT5 XT6, Acadia, Terrain four-wheel-drive. Replace OEM number: DT-51329-A (Equivalent to ST-317).
- Sturdy Construction: The drive shaft remover wrench is made of high-hardness materials, making it resistant to deformation & breakage. Its surface has been treated to prevent rust & corrosion, ensuring a long service life.
- Operational Procedures: 1. Spray rust remover into the drive shaft grooves to clean them. 2. Secure the DT-51329-A tool in the groove on the drive shaft, ensuring it does not wobble or slip. 3. Install the slip hammer and remove the driveshaft.
- Important Notes: 1. The DT51329A tool must be fully seated in the drive shaft groove; if it is only caught on the dust cover or the smooth shaft, it will slip and damage the drive shaft. 2. Do not apply force to the slide hammer at an angle. 3. The removal force is 2000–6000 N at 50 mm/min.
- Part Number: DT-51329-A
- Production Advantage: Safely remove the retention clip that locks onto the PTU or RDM splined shaft. Meanwhile, without damaging the Chevrolet driveshaft
- Compatible: The DT-51329-A(alt st-317) fits the groove provided on Equinox, Terrain, XT5, Acadia, and Envision prop shafts. It is used with the previously Essential J-02619-A Slide Hammer to unseat the snap ring
- Instructions: The DT-51329 attaches around the prop shaft, and its two halves are tightened to seat dt-51329-a driveshaft remover adapter tool alt st-317 into the groove. The slide hammer is then attached and used to remove the prop shaft. The removal force is 2000–6000 N at 50 mm/min. Unapproved methods will damage the prop shaft
- Service: Please get in touch with us if you have any problems with the drive removal adapter at any time. You can buy with confidence; even if the order is more than 30 days old, we still have you covered
- Application: Compatible with BMW M2 M3 M4 M5 E70 E90 E91 E92 X3 X5 X6 RWD 4WD 7 Series
- Function: Use to install and remove the screw nut between the rear drive shaft and the differential, it can also be used to replace the differential shaft seal
- OEM Equivalent Part Number: 335040; 335050; 335060; 335080; 230020
- Durable: Made of high quality heavy duty steel, high hardness and very strong, not easy to break and deform, The exterior is coated with antioxidant layer to prevent rust, extended service life
- Package Include: 1 x Output Flange Support Wrench, 1 x Drive Shaft Inner Nut Wrench, 1 x Differential Flange Nut Wrench, 1 x 27mm Final Drive Input Shaft Seal Sleeve, 1 x 34mm Final Drive Input Shaft Seal Sleeve, 1 x 37mm Final Drive Input Shaft Seal Sleeve, 1 x Drive Shaft Seal Sleeve, 2 x Screw Shread, 1 x Carrying Case
- 【Easy disassembly of CV axle joint】Using the Axle Popper Forks Ball Joint Press Kit, you can quickly and easily loosen the half-axle wheeled vehicle from the front drive axle without damaging the axle's complex sliding hammer puller kit and pry bar.
- 【Suitable for your needs】The fork-shaped end allows you to apply uniform pressure on both sides of the half shaft to ensure a safe release different from the pry bar and the sliding hammer; the two-piece CV shaft ejection tool kit ensures that it is suitable for most FWD vehicles . The solid steel front fork is designed with an open space that can be installed around your CV axle; the Popper wedges start at a depth of 1/4 inch to fit the tight space at work.
- 【Easy to use】Insert the wedge-shaped wheel bearing tool between the transaxle housing and the shaft joint, with the fork-shaped end surrounding the shaft; tap the end of the front fork to loosen the half shaft; use shim popper to fill the larger gap on some vehicles.
- 【Package Include】The package includes a wedge-shaped CV axle fork and a dummy gasket front fork; these CV joint puller ball joint tools are made of forged steel with a metal finish to provide maximum strength and durability.
- 【Service Provision】We offer extended quality assurance services to ensure that each product meets consumer expectations and needs. If you encounter any quality problems during the purchase process, we will provide you with after-sales service in time to solve problems for you and protect your rights and interests.
- Yuesstloo rear axle installer remover kit is used to install and remove the screw nut between the rear drive shaft and the differential. Also can be used to replace the differential shaft seal.
- Compatible with BMW E70 E90 E91 E92 X3 X5 X6 RWD 4WD. OEM Equivalent Part Number: 335040, 335050, 335060, 335080, 230020.
- Made of high quality steel, with high hardness, not easy to break and deform.
- Convenient to transport and store. Comes with a carrying case, all parts are neatly placed. And we prepare a pair of gloves for you to use when using the tool.
- If there is some problem with our products, you can get help from us. Customer satisfaction is our top priority.
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Subarunet Announcement To: All Subaru Retailers From: Subaru of America, Inc. Date: September 22, 2023 New Safety Recall: WRN-23 Propeller Shaft Center Brace Mounting Surfaces Subaru of America, Inc. (Subaru) has initiated a safety recall for certain 2023 model year Outback, Legacy, Ascent and Impreza vehicles. Description of the Defect and Safety Risk Some mounting surfaces for the propeller shaft center support brace bolts on affected vehicles may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. If the vehicle is driven with the bolt loosened, occupants may experience irregular sounds and/or vibrations from the propeller shaft area during vehicle operation. In the worst case, if both of the center support bolts completely come out due to continuous vibration, the front end of the propeller shaft could separate, increasing the risk of a crash. Remedy For all the potentially affected vehicles, Subaru dealers will clean the bolt seating surfaces of the center support brace, install new bolts, and tighten to the specified torque at no cost to the customer. Affected Vehicles A total of 4,311 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed below are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information will be available later today. Model Year Carline Production Date Range 2023 Outback March 21, 2023 – March 31, 2023 2023 Legacy March 21, 2023 – March 30, 2023 2023 Ascent March 20, 2023 – March 29, 2023 2023 Impreza (4-door) March 22, 2023 – March 27, 2023 2023 Impreza (5-door) March 22, 2023 – March 31, 2023 Please be advised that the parts supply for this recall is not yet available. Therefore, the WRN23 recall coverage status for the affected VINs will be ‘Open-Remedy not yet available’ until the parts are available. We expect parts to be available in October, at which time the VIN status will be updated to allow repairs to begin. Retailers will be notified when this update occurs. Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $26,315 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Service, Parts, and Claim Instructions For detailed service, parts, and claim instructions, please refer to the WRN-23 Product Campaign Bulletin which will be available on STIS when parts are available. Owner Notification Subaru will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when owner notification is scheduled.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-647 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Subaru of America, Inc. Submission Date : SEP 21, 2023 NHTSA Recall No. : 23V-647 Manufacturer Recall No. : WRN-23 Manufacturer Information : Manufacturer Name : Subaru of America, Inc. Address : One Subaru Drive Camden NJ 08103 Company phone : 844-373-6614 Population : Number of potentially involved : 4,311 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2023-2023 Subaru Outback Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : -Description of the issue: Some mounting surfaces for the propeller shaft center support brace bolts may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. -The basis for how the recall population was determined: Vehicles potentially equipped with an affected center support brace were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles equipped with a center support brace which was properly manufactured are not affected. The recall population includes certain 2023 model year Outback vehicles. The number of potentially affected Outback vehicles is 2,490. Production Dates : MAR 21, 2023 – MAR 31, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-647 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2023-2023 Subaru Legacy Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS Descriptive Information : -Description of the issue: Some mounting surfaces for the propeller shaft center support brace bolts may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. -The basis for how the recall population was determined: Vehicles potentially equipped with an affected center support brace were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles equipped with a center support brace which was properly manufactured are not affected. The recall population includes certain 2023 model year Legacy vehicles. The number of potentially affected Legacy vehicles is 366. Production Dates : MAR 21, 2023 – MAR 30, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 3 : 2023-2023 Subaru Ascent Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : -Description of the issue: Some mounting surfaces for the propeller shaft center support brace bolts may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. -The basis for how the recall population was determined: Vehicles potentially equipped with an affected center support brace were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles equipped with a center support brace which was properly manufactured are not affected. The recall population includes certain 2023 model year Ascent vehicles. The number of potentially affected Ascent vehicles is 1,043. Production Dates : MAR 20, 2023 – MAR 29, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-647 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 4 : 2023-2023 Subaru Impreza Vehicle Type : LIGHT VEHICLES Body Style : STATIONWAGON Power Train : GAS Descriptive Information : -Description of the issue: Some mounting surfaces for the propeller shaft center support brace bolts may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. -The basis for how the recall population was determined: Vehicles potentially equipped with an affected center support brace were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles equipped with a center support brace which was properly manufactured are not affected. The recall population includes certain 2023 model year Impreza vehicles. The number of potentially affected Impreza vehicles is 264. Production Dates : MAR 22, 2023 – MAR 31, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2023-2023 Subaru Impreza Vehicle Type : Body Style : Power Train : NR Descriptive Information : -Description of the issue: Some mounting surfaces for the propeller shaft center support brace bolts may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. -The basis for how the recall population was determined: Vehicles potentially equipped with an affected center support brace were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles equipped with a center support brace which was properly manufactured are not affected. The recall population includes certain 2023 model year Impreza vehicles. The number of potentially affected Impreza vehicles is 148. Production Dates : MAR 22, 2023 – MAR 27, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-647 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : Some mounting surfaces for the propeller shaft center support brace bolts may have been inadvertently painted during the supplier’s manufacturing process. If these mounting surfaces are painted, the support brace bolts may not retain the specified torque. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the worst case, if both of the center support bolts completely come out due to continuous vibration, the front end of the propeller shaft could separate, increasing the risk of a crash. Description of the Cause : Masking applied to the center support brace mounting surfaces prior to painting may not have been fully seated on some of the bolt mounting surfaces. Identification of Any Warning that can Occur : Occupants may experience irregular sounds and/or vibrations from the propeller shaft area during vehicle operation. Involved Components : Component Name 1 : PROP SHAFT AY ECC Component Description : Propeller Shaft Assy Component Part Number : 27111XC00C Component Name 2 : PROP SHAFT ASSY Component Description : Propeller Shaft Assy Component Part Number : 27111AN12A Component Name 3 : PROP SHAFT ASSY Component Description : Propeller Shaft Assy Component Part Number : 27111AN13A Component Name 4 : PROP SHAFT AY ECC Component Description : Propeller Shaft Assy Component Part Number : 27111FL04C Part 573 Safety Recall Report 23V-647 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 5 : PROP SHAFT AY EMC Component Description : Propeller Shaft Assy Component Part Number : 27111FL05C Supplier Identification : Component Manufacturer Name : Hitachi Astemo Americas, Inc Address : 34500 Grand River Ave. Farmington Hills Michigan 48335 Country : United States Chronology : April 3, 2023 – A low torque value of a fixing bolt of the propeller shaft center support brace was identified during an inspection sampling at the factory. April 4, 2023 – Subaru opened an investigation with the supplier. Subaru initiated a 100% inspection of propeller shaft center support assemblies in response to the initial supplier observation that there may be an issue in the paint masking process. April 27, 2023 – The supplier presented the findings of their investigation, including the scope of affected parts shipments. May 24, 2023 – Subaru determined the broad scope of potentially affected vehicles. June – August, 2023 – Subaru and the supplier conducted endurance-vibration testing on the propeller shaft center support and fixing bolts. September 14, 2023 – For the entire population of potentially affected vehicles, Subaru is not aware of any field reports, warranty claims, or VOQs. However, out of an abundance of caution, Subaru decided to conduct a safety recall. Subaru is not aware of any reports involving accident or injury related to this condition. Part 573 Safety Recall Report 23V-647 Page 6 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : For all the potentially affected vehicles, Subaru dealers will clean the bolt seating surfaces of the center support brace, install new bolts and tighten to the specified torque. Subaru will provide reimbursement to owners for repairs according to the general plan submitted in May 2022. How Remedy Component Differs from Recalled Component : N/A Identify How/When Recall Condition was Corrected in Production : Subaru began 100% inspection of propeller shaft center support assemblies on April 4, 2023. Recall Schedule : Description of Recall Schedule : Dealer notification is expected to occur by September 22, 2023. Owner notification is scheduled to begin on or about November 20, 2023. Planned Dealer Notification Date : SEP 22, 2023 – SEP 22, 2023 Planned Owner Notification Date : NOV 20, 2023 – NOV 20, 2023 * NR – Not Reported
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