Design Change to the Fuel Filler Door Assembly – 2015-2016 Subaru Legacy & Outback

NUMBER: 09-61-15R
DATE: 11/24/15
REVISED: 03/07/16

APPLICABILITY:2015-16MY Legacy and Outback Models
SUBJECT:Design Change to the Fuel Filler Door Assembly

 

INTRODUCTION

This bulletin announces a design change to the fuel filler door (saucer) assembly to address customer concerns of it being difficult to open and / or close.  The striker portionโ€™s shape has been changed as shown in the crosssection illustration below along with the type of plastic material used in the construction of the saucer assembly.

Latch Pin

 

IMPORTANT: This bulletin replaces TSB 09-58-14R dated 9/26/14 and 09-60-15R dated 10/26/15.

 

PRODUCTION CHANGE INFORMATION:

The new saucer assembly was incorporated into production during August, 2015 starting with the following VINs:  Legacy:  G*005915 and Outback: G*208318.

 

PART INFORMATION:

DESCRIPTIONPART NUMBERAPPLICATION
SAUCER COMPL51478AL00COutback
51478AL01CLegacy
LABEL FUEL10024AA080Legacy / Outback

 

SERVICE PROCEDURE / INFORMATION

If a complaint of the fuel filler door being hard to open or close is confirmed, replace the saucer and lock ring (seal) assembly along with a new โ€œUnleaded Fuel Onlyโ€ label using the applicable parts listed above. Follow the repair procedure outlined in the applicable Service Manualโ€™s Security and Locks section.

NOTE:  The plastic lock ring shown below which is INCLUDED with the new saucer assembly is a one-time use part.  If needed, the lock ring is available separately by ordering p.n. 51467AL07A.

  • NEVER attempt to re-use a previously installed lock ring.
  • ALWAYS take precautions to protect the vehicle finish when removing and installing the saucer assembly.
fuel filler door

  • Affix a new โ€œUNLEADED FUEL ONLYโ€ label to the inside of the fuel door as shown. Always clean the area with a mild solvent on a clean shop cloth and allow to dry before application.
fuel filler door

 

WARRANTY / CLAIM INFORMATION

For vehicles within the Basic New Car Limited Warranty period or covered by a SubarueBay logo Added Security Gold plan, this repair may be submitted using the following claim information:

LABOR DESCRIPTIONLABOR
OPERATION #
FAIL
CODE
LABOR
TIME
FUEL DOOR SAUCER ASSY R&RA926-421XIK-430.7- Outback
0.4- Legacy

 

IMPORTANT REMINDERS:

  • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time.
  • Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
  • Always refer to STIS for the latest service information before performing any repairs.

https://static.nhtsa.gov/odi/tsbs/2015/SB-10094364-2280.pdf

 


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