WRG-21 – Fuel Pump Impeller Failure Safety Recall – 2018-2020 Subaru

July 29, 2021 NHTSA CAMPAIGN NUMBER: 21V587000

Fuel Pump May Fail

Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V587

Manufacturer SubarueBay logo of America, Inc.

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 165,026

 

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is recalling certain 2019-2020 Ascent, 2018 Forester, 2018-2020 Impreza, Legacy, Outback, 2018-2019 BRZ, WRXeBay logo, and Toyota 86 vehicles. The low-pressure fuel pump inside the fuel tank may fail.

Remedy

Dealers will replace the low-pressure fuel pump, free of charge. Owner notification letters were mailed September 24, 2021. SubarueBay logo and Toyota owners may call customer service at 1-844-373-6614. SubarueBay logo’s number for this recall is WRG-21.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Subaru has a Recall

 


NUMBER: WRG-21R
DATE: 08/24/21
REVISED: 05/17/22
NHTSA ID : 21V587

INTRODUCTION:

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

AFFECTED VEHICLES:

A total of 172,308 U.S. vehicles will be affected by this recall, as listed below:

Model YearCarlineProduction Date RangeAffected vehicle count
2019-2020AscentJanuary 14, 2019 – May 20, 201922,831
2018-2019BRZApril 6, 2018 – November 6, 20182,409
2018Forester (turbo)April 20, 2018 – August 7, 20182,010
2018-2020ImprezaMay 3, 2018 – May 31, 201928,105
2018-2020LegacyJune 25, 2018 – October 18, 201917,487
2018-2020OutbackJune 25, 2018 – October 18, 201988,860
2018-2019WRXeBay logoApril 20, 2018 – November 1, 201810,606

 

Not all vehicles in the production ranges listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. In addition to the Vehicle Coverage Inquiry lookup function by VIN, retailers may view and download their affected VIN list from subarunet.com/Recalls & Campaigns/Recall Affected VIN List.

 

DESCRIPTION OF THE DEFECT AND SAFETY RISK:

The affected vehicles may be equipped with a low pressure fuel pump produced during a specific timeframe that may include an impeller which has been manufactured with a lower density.  Under certain conditions, the lower density fuel pump impeller may deform and interfere with the body of the fuel pump, potentially causing the low pressure fuel pump to become inoperative.

If the low pressure fuel pump becomes inoperative, the check engine warning light or malfunction indicator light may illuminate, and/or the engine may run rough.  In the worst case, an inoperative fuel pump may result in the engine stalling without the ability to restart the vehicle, increasing the risk of a crash.

 

RETAILER RESPONSIBILITY:

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized SubarueBay logo Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $21,000 per violation (i.e., for each vehicle), as provided in 49 CFR § 578.6 and will also be in breach of the SubarueBay logo Dealer Agreement.

 

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified.
  • Tagged or otherwise marked to prevent their delivery or use prior to repair.
  • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin

Retailers are to promptly follow the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Additionally, whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

 

OWNER NOTIFICATION:

Owner Notification

SubarueBay logo notified all affected vehicle owners of this recall by first class mail on September 27, 2021. Owners of the affected 2020 model year turbo Legacy and Outback vehicles were advised that parts were not available yet. On October 25, 2021, owners of the affected 2020 model year turbo Legacy and Outback vehicles will be re-notified by first class mail, advising them that sufficient parts inventory is now available and to schedule an appointment to have this recall repair completed. Copies of the owner notification letters for this recall are included at the end of this bulletin.

 

PARTS INFORMATION:

The parts required to perform these repairs have  been assembled into Fuel Pump Kits, numbered for each model and labeled accordingly as shown below to help insure installation of the proper kit into the applicable model.

DescriptionKit Part Number   Model YearModel Application
WRD-20 / WRG-21 Fuel Pump KitX4202AL00018-19Legacy / Outback 2.5L
X4202AL01018-19Legacy / Outback 3.6L
X4202XC22020Legacy / Outback 2.4L
X4202AN11020Legacy / Outback 2.5L
X4202FL00018-20Impreza
X4202XC00019-20Ascent
X4202CA33018-19BRZ
X4202SG66018Forester (Turbo)
18-19WRXeBay logo

 

SERVICE PROCEDURES

See bellow in PDF

Remedy Instructions and TSB

RCRIT-21V587-7694.pdf 20516.14KB

 


Chronology of Defect / Noncompliance Determination

Provide the chronology of events leading up to the defect decision or test data for the noncompliance:  

 

April 9, 2020 – SubarueBay logo determined that a defect related to motor vehicle safety existed and decided to conduct a safety recall (NHTSA ID no. 20V-218).

 

May 2020 – October 2020 – SubarueBay logo continued to monitor the field data.  In addition to field data monitoring, SubarueBay logo continued to investigate vehicles outside of recall population identified in 20V218.  As part of the ongoing investigation, SubarueBay logo collaborated with the supplier to further analyze the density of the impellers.

 

May 2020 – August 2020 – In addition to continued field data monitoring, SubarueBay logo conducted a collection and analysis of healthy parts. The purpose was to compare impeller deformation by lot number, vehicle model, and geographic region.  The result of the healthy collection study supported the determination outlined in 20V-218, and more broadly, the SubarueBay logo’s decisions in other global markets.

 

November 17, 2020 – As a result of supplier’s investigation, the supplier submitted report 20E-085.  In that report, resin density was determined to more closely correlate with field cases than overall impeller density because the impeller material contains three elements (resin, glass fiber, and calcium carbonate), but only one element (resin) is susceptible to swelling.  This improved understanding of density led to the identification of additional material lots which could contribute to the occurrence of the condition in combination with other factors.

 

November 2020 – December 2020 – As a result of the supplier’s report, SubarueBay logo began correlating the additional material lots provided by the supplier with the field data, manufacturing information, vehicle specific variables, and other information to determine which vehicles, if any, may be susceptible to the condition.

 

December 2020 – SubarueBay logo, in collaboration with the supplier, found that use of fuel pump controller (FPC), especially where used in lowering the fuel pump impeller rotational speed, reduced the margin for the pump overcoming interference.  For vehicles produced in the U.S., implementation of a FPC was not a primary consideration for vehicle population, because the other factors used to determine scope required inclusion of both FPC-equipped and non-FPC-equipped vehicles.  However, the findings suggested that for vehicles produced outside of the U.S., where longer periods of solvent drying time had not been identified, the effect of an FPC, in combination with a lower resin density impeller, needed to be investigated further.

 

March 2021 – The supplier updated SubarueBay logo on the technical findings from the investigation into the potential effects of the FPC on SubarueBay logo models equipped with various sized engines.

 

April 2021 to June 2021– SubarueBay logo conducted a field correlation review including the updated part manufacturing lot numbers and the technical findings related to the FPC.  The review included analysis of field data and field return part investigations.

 

July 22, 2021 – SubarueBay logo has identified, using best engineering judgement, 27 unique non-dealer SubarueBay logo field reports within the identified population and 8 VOQs from the model year/models listed in this report.  The cumulative warranty claim rate for the identified population is below 1%.  Out of an abundance of caution, SubarueBay logo decided to conduct a voluntary safety recall.

 


18 Affected Products

Vehicles

MAKEMODELYEAR
SUBARUeBay logoASCENT2019-2020
SUBARUeBay logoBRZ2018-2019
SUBARUeBay logoFORESTER2018
SUBARUeBay logoIMPREZA2018-2020
SUBARUeBay logoLEGACY2018-2020
SUBARUeBay logoOUTBACK2018-2020
SUBARUeBay logoWRXeBay logo2018-2019
TOYOTA862018-2019

 


32 Associated Documents

Manufacturer Notices(to Dealers,etc) – Date: August 2, 2021 New Safety Recall: WRG-21 Fuel Pump Impeller Failure

RCMN-21V587-5783.pdf 190.618KB

 


Manufacturer Notices(to Dealers,etc) – Toyota Date: July 30, 2021 SAFETY RECALL 21TA03 (Interim Notice 21TB03) Certain 2018 2019 Model Year 86 Vehicle May Stall if Low-Pressure Fuel Pump Becomes Inoperative

RCMN-21V587-7339.pdf 255.012KB

 


Defect Notice 573 Report

RCLRPT-21V587-4071.PDF 228.314KB

 


Recall Acknowledgement

RCAK-21V587-1273.pdf 645.424KB

 


Chronology of Defect

RMISC-21V587-7926.pdf 111.329KB

 


Manufacturer Notices(to Dealers,etc) – Toyota Date: September 22, 2021 SAFETY RECALL 21TA03 (Remedy Notice)

RCMN-21V587-4316.pdf 426.133KB

 


Manufacturer Notices(to Dealers,etc) – Date: September 23, 2021 UPDATE: WRG-21 Fuel Pump Impeller Failure Safety Recall Owner Notification

RCMN-21V587-3474.pdf 203.168KB

 


Manufacturer Notices(to Dealers,etc) – October 4, 2021 WRG-21 Fuel Pump Parts Scrapping

RCMN-21V587-1411.pdf 126.44KB

 


Recall Quarterly Report #1, 2021-3

RCLQRT-21V587-5503.PDF 211.137KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V587-0992.pdf 197.798KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification re UPDATES: WRG-21 Fuel Pump Impeller Failure Safety Recall

RCMN-21V587-1370.pdf 197.324KB

 


Remedy Instructions and TSB

RCRIT-21V587-9534.pdf 8888.222KB

 


Remedy Instructions and TSB

RCRIT-21V587-4440.pdf 8919.545KB

 


Remedy Instructions and TSB

RCRIT-21V587-3978.pdf 8823.738KB

 


Remedy Instructions and TSB

RCRIT-21V587-0277.pdf 8338.384KB

 


Chronology of Defect / Noncompliance Determination

RMISC-21V587-1720.pdf 111.135KB

 


Remedy Instructions and TSB

RCRIT-21V587-9068.pdf 2630.572KB

 


Remedy Instructions and TSB

RCRIT-21V587-7673.pdf 8807.461KB

 


Remedy Instructions and TSB

RCRIT-21V587-0652.pdf 8913.921KB

 


Manufacturer Notices(to Dealers,etc) – Date: September 16, 2021 Re: WRG21 Campaign & 2.4 Turbo Fuel Pump X4202XC220

RCMN-21V587-5054.pdf 88.567KB

 


Manufacturer Notices(to Dealers,etc) – Date: September 16, 2021 Re: Part Number X4202XC220

RCMN-21V587-0075.pdf 89.641KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V587-9736.pdf 1098.043KB

 


Manufacturer Notices(to Dealers,etc) – November 10, 2021 WRG-21 Recall: Part Numbers X4202XC220 & X4202CA330

RCMN-21V587-4030.pdf 162.488KB

 


Manufacturer Notices(to Dealers,etc) – Date: October 18, 2021 UPDATE: WRG-21 Fuel Pump Impeller Failure Safety Recall Owner Notification

RCMN-21V587-8904.pdf 206.042KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V587-4154.pdf 160.116KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V587-6854.pdf 188.009KB

 


Manufacturer Notices(to Dealers,etc) – DATE 9/1/2021 TOPIC Interim Rental Opcodes now available NHTSA Recall No. has been added Customer Reimbursement has been added

RCMN-21V587-4587.pdf 379.365KB

 


Recall 573 Report-Amendment 1

RCLRPT-21V587-6466.PDF 228.374KB

 


Recall 573 Report-Amendment 2

RCLRPT-21V587-5927.PDF 228.209KB

 


Recall Quarterly Report #2, 2021-4

RCLQRT-21V587-5124.PDF 211.241KB

 


Remedy Instructions and TSB

RCRIT-21V587-7694.pdf 20516.14KB

 


Recall Quarterly Report #4, 2022-2

RCLQRT-21V587-8648.PDF 211.448KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V587&docType=RCL

 


NHTSA ID Number: 10213184

Manufacturer Communication Number: WRG-21R

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRG-21R
DATE: 08/24/21
REVISED: 05/17/22
NHTSA ID : 21V587

https://www.nhtsa.gov/recalls?nhtsaId=10213184

MC-10213184-0001.pdf 20516.14KB

 


NHTSA ID Number: 10205906

Manufacturer Communication Number: WRG-21R

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRG-21R
DATE: 08/24/21
REVISED: 12/09/21
NHTSA ID : 21V587

https://www.nhtsa.gov/recalls?nhtsaId=10205906

MC-10205906-0001.pdf 8928.643KB

 


NHTSA ID Number: 10203897

Manufacturer Communication Number: WRG-21

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRG-21R
DATE: 08/24/21
REVISED: 11/10/21
NHTSA ID : 21V587

https://www.nhtsa.gov/recalls?nhtsaId=10203897

MC-10203897-0001.pdf 8338.384KB

 


NHTSA ID Number: 10202835

Manufacturer Communication Number: WRG-21R

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRG-21R
DATE: 08/24/21
REVISED: 10/19/21
NHTSA ID : 21V587

https://www.nhtsa.gov/recalls?nhtsaId=10202835

MC-10202835-0001.pdf 8919.545KB

 


NHTSA ID Number: 10201799

Manufacturer Communication Number: WRG-21R

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRG-21R
DATE: 08/24/21
REVISED: 09/23/21
NHTSA ID : 21V587

https://www.nhtsa.gov/recalls?nhtsaId=10201799

MC-10201799-0001.pdf 8913.921KB

 


NHTSA ID Number: 10202829

Manufacturer Communication Number: Subarunet Announ

Summary

WRG-21 Fuel Pump Impeller Failure Safety Recall – Owner Notification.

 

1 Associated Document

Manufacturer Communications

Date: October 18, 2021
UPDATE: WRG-21 Fuel Pump Impeller Failure Safety Recall – Owner Notification

https://www.nhtsa.gov/recalls?nhtsaId=10202829

MC-10202829-0001.pdf 202.022KB

 


NHTSA ID Number: 10202808

Manufacturer Communication Number: SubaruNet Announ

Summary

WRG-21 Fuel Pump Parts Scrapping.

 

1 Associated Document

Manufacturer Communications

Date: October 18, 2021
UPDATE: WRG-21 Fuel Pump Impeller Failure Safety Recall – Owner Notification

https://www.nhtsa.gov/recalls?nhtsaId=10202808

MC-10202808-0001.pdf 202.022KB

 


NHTSA ID Number: 10201807

Manufacturer Communication Number: Subarunet Announ

Summary

UPDATE: WRG-21 Fuel Pump Impeller Failure Safety Recall – Owner Notification. (2020 MY Legacy and Outback Turbo models).

1 Associated Document

Manufacturer Communications

Date: September 23, 2021
UPDATE: WRG-21 Fuel Pump Impeller Failure Safety Recall – Owner Notification

https://www.nhtsa.gov/recalls?nhtsaId=10201807

MC-10201807-0001.pdf 203.168KB

 


NHTSA ID Number: 10201055

Manufacturer Communication Number: WRG-21

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2019-2020 MY Ascent, 2018-2019 MY BRZ, 2018 MY Forester (Turbo), 2018-2020 MY Impreza, 2018-2020 MY Legacy, 2018-2020 MY Outback, and 2018-2019 MY WRXeBay logo vehicles in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRG-21
DATE: 08/24/21
NHTSA ID : 21V587

https://www.nhtsa.gov/recalls?nhtsaId=10201055

MC-10201055-0001.pdf 8897.377KB

 


NHTSA ID Number: 10201029

Manufacturer Communication Number: Subarunet Announ

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall in which the fuel pump may become inoperative.

 

1 Associated Document

Manufacturer Communications

Date: August 25, 2021
UPDATES: WRG-21 Fuel Pump Impeller Failure Safety Recall

https://www.nhtsa.gov/recalls?nhtsaId=10201029

MC-10201029-0001.pdf 197.324KB

 


 

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