WRC-22 – Engine Harness and ECM replacement – 2022 Subaru Outback

July 1, 2022 NHTSA CAMPAIGN NUMBER: 22V473000

Loose Electrical Connection May Cause Engine Stall

A loose electrical connection to the ECU may cause an engine stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V473

Manufacturer SubarueBay logo of America, Inc.

Components ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM

Potential Number of Units Affected 15

 

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is recalling certain 2022 Outback vehicles. The engine wiring harness may have been damaged, resulting in a loose electrical connection to the engine control unit (ECU).

 

Remedy

Dealers will replace the engine wiring harness and ECU, free of charge. Owner notification letters are expected to be mailed August 30, 2022. Owners may contact SubarueBay logo’s customer service at 1-844-373-6614. SubarueBay logo’s number for this recall is WRC-22.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Subaru has a Recall

 


NUMBER: WRC-22
DATE:  07/06/22
NHTSA ID:  22V-473

APPLICABILITY:2022 MY Outback 2.4L (turbo)
SUBJECT:Safety Recall – Engine Harness and ECM replacement

 

INTRODUCTION:

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

DESCRIPTION OF THE DEFECT AND SAFETY RISK

Due to a deformed terminal on an engine test harness used during vehicle production, the engine wiring harness in the affected vehicles may contain a damaged female terminal. A damaged female terminal may result in poor contact with the male terminal of the engine control unit (ECU). If the terminals lose connection while driving, the vehicle may experience a complete loss of motive power without the ability to restart, increasing the risk of a crash.

 

Remedy

The engine wiring harness and ECM will be replaced at no cost to the customer.

 

Affected Vehicles

A total of 15 U.S. Outback vehicles will be affected by this recall, as listed below:

Model YearCarlineProduction Date Range
2022Outback (turbo)May 3, 2022 โ€“ May 5, 2022

Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available.

 

Retailer Responsibility

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized SubarueBay logo Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR ยง578.6  and will also be in breach of the SubarueBay logo Dealer Agreement.

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin

Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

 

Owner Notification

SubarueBay logo will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when the notification is scheduled.

 

PART INFORMATION:

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

ModelPart DescriptionPart Number
OutbackUNIT-EGI CONTROL22765AR991
HARN-ENG24020AG73A
Outback WildernessUNIT-EGI CONTROL22765AR251
HARN-ENG24020AH21A

 

IMPORTANT: The engine harnesses and engine control units required for this repair are on hold, due to the limited scope of this recall. Retailers must contact the PICs with the affected VIN for release.

 

One-Time Use Parts
Part DescriptionPart NumberQuantity
GSKT-INT MANIF14035AA74A2
GSKT-EGR PIPE14738AA29A1
GSKT-THROT CHMBR16175AA53A1
GSKT-AIR INT DUCT14497AA0701
GSKT-AIR INT DUCT14497AA0801
GSKT-INTER COOLER21896AA1301
GSKT-EGR PIPE14738AA3401

 

SERVICE PROCEDURE / INFORMATION:

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

CRITICAL: There are added tips and warnings provided below within the service procedure. It is IMPORTANT to read ALL the information below fully before proceeding to prevent any damage to the engine electrical system components.

CAREFULLY replace the engine wiring harness FIRST following the additional tips below in conjunction with the procedure in the applicable Service Manual: Engine > FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) > Engine Wiring Harness.

CRITICAL:  NEVER INSTALL THE NEW ENGINE WIRING HARNESS CONNECTIONS TO THE ORIGINAL ECM. DOING SO WILL LIKELY DAMAGE THE NEW WIRE HARNESS TERMINAL CONNECTIONS.

CAREFULLY replace the ECM following the procedure in the applicable Service Manual: Engine > FUEL INJECTION (FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) >Engine Control Module.

  • ALWAYS confirm the connector levers are in the fully locked position. See images below.
  • ALWAYS perform the โ€œEntry VINโ€ procedure using SSM.
  • ALWAYS perform immobilizer registration when the ECM is replaced. Information regarding immobilizer related procedure information can be found in TSB 15-246-19R. More detailed instructions for performing all immobilizer-related functions can be found on STIS under the Other/Miscellaneous Publication Type: โ€œ20MY Registration Manual for Immobilizerโ€ or by searching Document Code: S1108BE.

IMPORTANT REMINDER: NEVER INSTALL THE NEW ENGINE WIRING HARNESS CONNECTIONS TO THE ORIGINAL ECM. DOING SO WILL LIKELY DAMAGE THE NEW WIRE HARNESS TERMINAL CONNECTIONS.

ADDITIONAL NOTES:

  • When reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.
  • Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, the position must also be noted and relearned.

 

SERVICE PROCEDURE TIPS:

The SubarueBay logo Service Manual does not describe the procedures shown in the photos below. The harness can be removed with less difficulty when following the guided tips provided below. Review these tips in their entirety before proceeding with any work procedures.

TIP 1) Remove the battery from the vehicle.

TIP 2) Remove the two bolts securing the engine oil cooler pipe. DO NOT remove the water hose. This eliminates engine coolant loss.

NOTE: The lower bolt can be removed easily with the vehicle on a lift.

TIP 3) It is not necessary to remove the entire PCV pipe. Detach the pipe from the holding clamp. This will avoid replacement of the PCV pipe which is a one-time use part.

TIP 4) The throttle body assembly does not have to be fully removed. Remove the four mounting bolts and disconnect the wiring harness connection. The throttle body assembly can be repositioned with the pre-heater (coolant) hoses attached to gain sufficient access.

Use CAUTION to not damage the throttle plate during this procedure.

TIP 5) CAREFULLY raise the vehicle and disconnect the five electrical connectors and the harness mounting clips. Remove the mounting bolt and the spring lock on the intake duct. Refer to the images below.

 

ADDITIONAL PROCEDURE INFORMATION:

  • Reassemble all removed components in the reverse order of disassembly.
  • REMINDER reconnect the ECM and EGI harness ONLY AFTER BOTH have been replaced.
  • When reconnecting the positive battery terminal, torque to 6Nm (2.6ftlbs. or 53.1inchlbs.). When reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
SUBARUeBay logoOUTBACK2022

 


7 Associated Documents

SubarueBay logo – Remedy Instructions and TSB – July 2022

RCRIT-22V473-6615.pdf 5133.226KB

 


Recall 573 Report

RCLRPT-22V473-5652.PDF 213.862KB

 


Recall Acknowledgement

RCAK-22V473-9182.pdf 646.02KB

 


SubarueBay logo – Subarunet Announcement – July 2022

RCMN-22V473-3194.pdf 185.809KB

 


SubarueBay logo – Subarunet Announcement – July 2022

RCMN-22V473-8914.pdf 184.289KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V473-0213.pdf 211.527KB

 


Recall 573 Report – March 27, 2023

RCLRPT-22V473-6256.PDF 213.865KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V473&docType=RCL

 


NHTSA ID Number: 10216995

Manufacturer Communication Number: SubaruNet Announ

Summary

(Owner Notification SubarueBay logo will notify affected vehicle owners by first class mail on August 1, 2022). SubarueBay logo of America, Inc. (SubarueBay logo) is initiating this safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

1 Associated Document

Manufacturer Communications

Date: July 25, 2022
UPDATE Safety Recall: WRC-22 Engine Harness Damage

https://www.nhtsa.gov/recalls?nhtsaId=10216995

MC-10216995-0001.pdf 188.309KB

 


NHTSA ID Number: 10216992

Manufacturer Communication Number: SubaruNet Announ

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating this safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness. (Owner Notification)

 

1 Associated Document

Manufacturer Communications

Date: July 25, 2022
UPDATE Safety Recall: WRC-22 Engine Harness Damage

https://www.nhtsa.gov/recalls?nhtsaId=10216992

MC-10216992-0001.pdf 184.289KB

 


NHTSA ID Number: 10216973

Manufacturer Communication Number: WRC-22

Summary

SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRC-22
DATE: 07/06/22
NHTSA ID: 22V-473

https://www.nhtsa.gov/recalls?nhtsaId=10216973

MC-10216973-0001.pdf 5137.41KB

 


NHTSA ID Number: 10216966

Manufacturer Communication Number: SubaruNet Announ

Summary

(WRC-22) SubarueBay logo of America, Inc. (SubarueBay logo) is initiating a new safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

1 Associated Document

Manufacturer Communications

Date: July 6, 2022
New Safety Recall: WRC-22 Engine Harness Damage

https://www.nhtsa.gov/recalls?nhtsaId=10216966

MC-10216966-0001.pdf 189.829KB

 


 

Reprogramming

What J2534 reprogramming capabilities are available?

(4a) J2534 Reprogramming

Subaru reprogramming files using a generic (non-OEM) SAEJ2534 pass-thru vehicle programming device are available by contactingย Service Technical Information Companyย toll freeย atย 1-866-428-2278. The cost for the CD-ROM with all reprogramming files isย $75.00ย plus S/H and applicable state tax. Files will be updated four (4) times per year, in CD-ROM format, with all available reprogramming service information at the same above offered cost. Authorized SubarueBay logo Dealers are provided the same reprogramming information.

Before purchasing, the reprogramming details can be found in the followingย Reprogramming J-2534ย Files chart. Click the link to view the PDF chart.

SubarueBay logo J2534 Reprogramming software meets the latest available J2534-1 specification. Our Reprogramming J2534 Files chart does not specify the Calibration Identification Number (CID); however, this information is included in our offered CD-Rom.

Note:ย The ECM or TCMeBay logo being reprogrammed may already contain some or all of the reprogramming files listed in the Reprogramming J2534 Files chart shown by release date. It is possible to damage the vehicles ECM/TCMduring the reprogramming event. Once the reprogramming process has started, it is recommended not to interrupt the process until the event is completed. If you experience any problems, please contact your scan tool maker for further instructions.

 

(4b) Are all pre-2004MY SubarueBay logo vehicles compatible with J2534?

No. SubarueBay logo has no reprogramming capability for model years 1996-1998. Starting with our 1999 model year, please see ourย Reprogramming Pre-J2534 Filesย chart for affected model reprogramming information.

Both pre-J2534 reprogramming and J2534 pass thru reprogramming files are included in the offered HDS kit software for aftermarket service provider application.


 

https://techinfo.subaru.com/

 


 

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