WQD-40 – Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming – 2008-2009 Subaru Legacy, Outback & Forester PZEV

NHTSA ID Number: 10235880

Manufacturer Communication Number: WQD40

Summary

SubarueBay logo of America, Inc. has determined vehicles affected by this Service Program require front catalytic converter replacement and ECM reprogramming.

 


NUMBER: WQD-40
DATE: January 2013

APPLICABILITY:2008-09MY PZEV Legacy, Outback & Forester
SUBJECT:Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming

 

This Campaign applies to vehicles with motor vehicle registration in the following states:

2008MY: California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island, and Vermont.

2009MY: California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island, Vermont, New Jersey, Oregon and Washington.

 

INTRODUCTION

SubarueBay logo of America, Inc. has determined vehicles affected by this Service Program require front catalytic converter replacement and ECM reprogramming.

For vehicles affected by this Service Program, efficiency of the front catalytic converter may degrade over time. If the catalytic converter efficiency degrades beyond an acceptable level, the vehicle may be releasing air pollutants which exceed California standards. To correct this condition, it will be necessary to replace the front catalytic converter and reprogram the ECM software logic, improving management of the catalytic converter. This software change will not adversely affect fuel economy or performance of the vehicle.

 

AFFECTED VEHICLES

  • 2008-2009MY 2.5L PZEV Legacy, Outback and Forester

Affected vehicles are identified in the VIN range chart below.  NOTE: Not all vehicles in the VIN ranges are affected.  Prior to performing repairs, confirm coverage by using the Vehicle Coverage Inquiry function at Subarunet.com.  Affected VINs will be added to the Vehicle Coverage table according to the “Schedule Date” found on page 2 under the heading “Owner Notification”.

ModelFromTo
2008MYLegacy Sedan8*2003668*227207
Outback8*3000178*367425
Forester8*7000098*733308
2009MYLegacy Sedan9*2100019*236941
Outback9*3100019*348624
Forester9*7000119*797855

*Various Characters may occupy this position

 

OWNER NOTIFICATION

SOA will prepare and mail Owner Notification Letters to owners of affected vehicles according to the following schedule:

Model YearVehicle Registration StateVehicleTransmissionSchedule Date
2008CALegacy & OutbackAT1/14/13
CALegacy & OutbackMT**
CAForesterAT & MT**
Other CA Emission States**
2009CALegacy & OutbackAT1/14/13
CALegacy & OutbackMT**
CAForesterAT & MT**
Other CA Emission States**

** Refer to the phase-in table found on pg. 9 for more information regarding the owner notification schedule dates.

A copy of the owner notification letter can be found starting on pg. 7 of this Bulletin.

 

DEALER PROGRAM RESPONSIBILITY

Dealers are to promptly perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used and demo).  Additionally, whenever a vehicle subject to this Service Program is taken into dealer new or used inventory, or is in the dealership for service, necessary steps should be taken to ensure the Service Program correction has been made before selling or releasing the vehicle.

New or used vehicles listed in a Service Program that are in dealer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in this Service Program Bulletin

 

PARTS INFORMATION

Catalytic converter replacement will be required.

Due to limited part availability, dealers are requested to order catalytic converter kits as needed. It is suggested parts be ordered at the time a customer contacts a dealer to schedule an appointment.  This will ensure the necessary parts are available on the day a customer brings their vehicle in for service.

ModelDescriptionPart Number
 AllWQD40 Catalytic Converter KitSOA635112

 

The kit contains the following components:

QuantityDescriptionPart Number
1Pipe Comp-Exh Fr44620AD99A
1Gskt & Seal Set-Eng10105AB600

 

SPECIAL TOOLS

Vehicle ECM reprogramming will require the following:

SubarueBay logo Diagnostic System (SDS)

  • SDS Toughbook
  • Subaru Select Monitor III (SSMIII Application Software)
  • SubarueBay logo Diagnostic Interface Box (SDI)
  • USB Data Link Cable and Reprogramming Cable.

Note: If you require assistance with using the SubarueBay logo Diagnostic System (SDS), use the “Help” function, which will allow you to access the tutorial information.

 

SERVICE PROCEDURE

  • This service procedure involves replacement of the front catalytic converter assembly and reprogramming of the ECM with updated logic to correct an OBDII system deficiency.
  • The catalytic converter must be replaced BEFORE reprogramming the ECM.
  • IMPORTANT: Both procedures must be done during the same repair visit.
  1. Front Catalytic Converter Replacement

Replace the front catalytic converter following the procedures outlined in the applicable SubarueBay logo Service Manual and any related Technical Service Bulletins.  When replacing the converter, the A/F and O2 sensors should be reused.

Note: To avoid potential damage to the threaded portions of the sensors, allow the converter to cool down before attempting to remove them.  Application of a spray-type penetrating lubricant to the thread areas and allowing it to soak in for at least a minute or more is recommended to help ease sensor removal.  Be sure to wipe away all excess lubricant.  Before installing the sensors into the replacement converter, application of a small amount of nickle based anti-seize compound to the sensor threads is also recommended.

  1. ECM Reprogramming Instructions

Information regarding ECM reprogramming procedures can be found by accessing the Help menu located at the top of the Main Menu screen of the SSMIII application.

  • Verify the status of the “CHECK ENGINE” malfunction indicator light (MIL) located on the vehicle’s instrument cluster.
  • If no malfunction is indicated, proceed with reprogramming the ECM.
  • If a malfunction is indicated by the MIL remaining continually “on” or “flashing”, diagnose the cause and perform any necessary repairs. Once repairs have been completed, clear all DTCs then reprogram the ECM.

NOTES:

  • In the event the cause of the check engine light illumination is not covered by applicable warranties, the cost of repairs is the vehicle owner’s responsibility.
  • Under no circumstances should the ECM be reprogrammed until the proper corrections have been made and the catalytic converter replaced.

Confirm your SSM III contains the applicable SSMIII FlashWrite File Update which includes the reprogramming PAK files shown in the chart below.  PAK files will be released and automatically sent electronically to dealer equipment on or prior to the dates indicated in the “Date Available” column found in the following table.

 

Version Numbers

  • Software: 36.50.7 or later
  • Interface Box: 1.7.7 or later
  • Interface Box CF Card: 1.8.0 or later

For the WQD-40 Service Program, special Look-Up CID Numbers have been established to identify proper Pack File applicability.  New ECM / Pack File Part Numbers and the tentative availability dates are also included in the chart below.

IMPORTANT: The Pack Files for this Service Program will not appear when searching FlashWrite if the current ECM CID number or Vehicle Spec. parameters are used.  These files are only accessible by using the Look-Up CID Numbers from the chart below.

Model YearVehicleEngine / Emission Spec.Transmission TypeLook-Up CID Number for WQD-40New ECM/Pack File Part NumberDate Available
2008Legacy & Outback2.5L NA CA Spec. PZEV4ATWQD400522611BC05A.pak1/14/2013
5MTWQD400422611BC04A.pak2/25/2013
Forester2.5L NA CA Spec. PZEV4ATWQD400722611BC070.pakTBD
5MTWQD400622611BC060.pakTBD
2009Legacy & Outback2.5L NA CA Spec. PZEV4ATWQD400522611BC05A.pak1/14/2013
5MTWQD400422611BC04A.pak2/25/2013
Forester2.5L NA CA Spec. PZEV4ATWQD400922611BC090.pakTBD
5MTWQD400822611BC080.pakTBD

 

Once the applicable Pack File has been identified, proceed with the remainder of the established ECM reprogramming procedure.

These Pack Files are to be used solely for completion of the WQD-40 Service Program.

NOTE:  Should the ECM become inoperative or un-responsive during the reprogramming procedure;

  1. Disconnect both the positive (+) and negative (-) battery terminals for at least 2 or more seconds.
  2. Touch the cable ends together for a few moments, and then re-connect the terminals to the battery.
  3. Start the reprogramming procedure over again from the beginning.

 

STATE EMISSION TESTING ADVISORY

After ECM reprogramming, the OBDII system’s readiness code monitors will set to “incomplete”.  Normally, the vehicle needs to be driven under a variety of conditions before the readiness code monitors will indicate “complete”.  (See State I/M Program Advisory Bulletin number 11-120-12, dated 9-20-2012 for details.)

 

SERVICE PROGRAM IDENTIFICATION LABEL

Type or print the necessary information on a Service Program identification label.  The completed label should be attached to the vehicle’s upper radiator support.

Additional labels are available through the SubarueBay logo Claims Helpline at 1-866-782-2782.

CALIFORNIA “VEHICLE EMISSION RECALL – PROOF OF CORRECTION” CERTIFICATE

The California Air Resources Board and the Department of Motor Vehicles Registration/ Recall Program requires that all emission related Recall/Campaign or Service Program repairs be completed before a vehicle registration is renewed.  Please provide owners of vehicles registered in the state of California a completed “Vehicle Emission Recall – Proof of Correction” certificate.  Vehicle owners should be advised to retain this certificate because the California Department of Motor Vehicles may require they provide proof this service program repair has been completed.

Additional certificates are available through the SubarueBay logo Claims Helpline at 1-866-782-2782.


OWNER NOTIFICATION LETTER

Service Program WQD-40
Engine Control Module Reprogramming
Vehicles Registered in the States of
CA, CT, MA, ME, NJ, NY, OR, PA, RI, VT, WA

January 2013

Dear SubarueBay logo Owner:

We would like to thank you for your selection of a 2008-2009 model year SubarueBay logo Legacy,

Outback or Forester vehicle equipped with a 2.5 Liter engine and a California Partial Zero Emission Vehicle (PZEV) system. At SubarueBay logo, we take pride in our products and are committed to your continued satisfaction.

SubarueBay logo has determined that the efficiency of your vehicle’s front catalytic converter may degrade over time. If the catalytic converter efficiency degrades beyond an acceptable level, your vehicle may be releasing air pollutants that exceed California standards. To correct this condition, SubarueBay logo will replace the front catalytic converter and reprogram the Engine Control Module software logic to improve management of the catalytic converter. This software change will not adversely affect fuel economy or the performance of your vehicle.

 

WHAT WE ARE ASKING YOU TO DO PROMPTLY

We ask that you schedule an appointment with your SubarueBay logo Dealer as soon as possible to have your vehicle’s front catalytic converter replaced and Engine Control Module software reprogrammed. Doing so will help ensure your vehicle’s full protection under the emission warranty as failure to do so may be considered a lack of proper maintenance. This will take approximately 1 hour to complete. However, it may be necessary for you to leave your car longer on the day of your appointment to allow your dealer flexibility in scheduling. Your SubarueBay logo dealer will perform this modification at no cost to you.

Please present this letter to your SubarueBay logo Dealer on the day of your service appointment.

 

CALIFORNIA REGISTERED OWNERS

The California Air Resources Board requires that emission related campaigns be completed prior to California’s vehicle registration renewal process; without this repair, you will not be able to register your vehicle during your next annual registration. Upon completion of this campaign, your California dealer will complete and provide you a “Proof of Correction Certificate.”  If required, present the certificate to the California Department of Motor Vehicles (the “DMV”) when renewing your California registration as proof of campaign completion. If the DMV does not request the certificate, we recommend that you keep it for your records.

In addition, the State of California requires that every vehicle must pass an emission test (SMOG Check) every two years and before it is sold.  Without the service we are providing at no charge, your vehicle may not pass this test.

 

CHANGED YOUR ADDRESS OR SOLD YOUR SUBARUeBay logo?

If you have changed your address, or if you have sold your SubarueBay logo, please complete the enclosed prepaid postcard and mail it to us. Or, if you prefer to update this information online, please go to www.subarueBay logo.com, select Contact Us then select Update Address from the drop down menu.

 

IF YOU NEED FURTHER ASSISTANCE

To locate the nearest SubarueBay logo Dealer you can access our website at www.subarueBay logo.com and select “Find a Dealer”.

For additional information and the most Frequently Asked Questions, please go to:

  • http:////www.wqd40.service-campaign.com

If you need additional assistance, please contact us directly:

  • Telephone: 1-800-SUBARU3 (1-800-782-2783)

Monday through Thursday between 7:30 a.m. and 8:00 p.m. ET

Friday between 10:30 a.m. and 5:00 p.m. ET

Saturday between 9:00 a.m. and 3:30 p.m. ET

  • E-mail: Go to www.subarueBay logo.com and select “Contact Us”.
  • S. Postal mail: Write us at SubarueBay logo of America, Inc., Attn: CDS Department, P.O. Box 6000, Cherry Hill, NJ 08034-6000.

Please contact us immediately if the dealer fails or is unable to make the necessary repairs free of charge.

Your continued satisfaction with SubarueBay logo is important to us. This update is intended to ensure your vehicle’s optimal performance. We appreciate your understanding in this matter and regret any inconvenience this may cause you.

Sincerely,

SubarueBay logo of America, Inc.

Notice to Lessors: The lessor of a vehicle who receives this letter is requested to provide a copy of it to the vehicle lessee(s) within 10 business days from receipt. The lessor should also keep a record of the lessee(s) to whom this letter is sent, the date sent, and the applicable vehicle identification number (VIN). (For the purposes of this section, a lessor means a person or entity that in the last twelve months prior to the date of this notification has been the owner, as referenced on the vehicle’s title, of any five or more leased vehicles. A leased vehicle is a vehicle leased to another person for a term of at least four months.)

A subsidiary of Fuji Heavy Industries Ltd.

 


PHASE-IN TABLE

STATEMYCARLINETRANS
Phase 1 (1/14/13)CA2008LegacyAuto
CA2009LegacyAuto
CA2008OutbackAuto
CA2009OutbackAuto
Phase 2 (2/25/13)MA2008OutbackAuto
OR2009LegacyAuto
OR2009OutbackAuto
WA2009LegacyAuto
WA2009OutbackAuto
Phase 3 (3/18/13)CA2008LegacyManual
CA2009LegacyManual
CA2008OutbackManual
CA2009OutbackManual
CT2008LegacyAuto
CT2009LegacyAuto
CT2008OutbackAuto
CT2009OutbackAuto
MA2008LegacyAuto
OR2009LegacyManual
OR2009OutbackManual
WA2009LegacyManual
WA2009OutbackManual
Phase 4 (4/15/13)CA2008ForesterAuto
CA2008ForesterManual
CT2008LegacyManual
CT2009LegacyManual
CT2008OutbackManual
CT2009OutbackManual
MA2008ForesterAuto
MA2008ForesterManual
MA2008LegacyManual
MA2009LegacyAuto
MA2009LegacyManual
MA2008OutbackManual
MA2009OutbackAuto
MA2009OutbackManual

 

STATEMYCARLINETRANS
Phase 5 (5/13/13)CA2009ForesterAuto
OR2009ForesterAuto
OR2009ForesterManual
Phase 6 (6/17/13)CA2009ForesterManual
CT2008ForesterAuto
CT2008ForesterManual
ME2008LegacyManual
ME2009LegacyManual
ME2008OutbackManual
ME2009OutbackManual
WA2009ForesterAuto
WA2009ForesterManual
Phase 7 (7/15/13)CT2009ForesterAuto
MA2009ForesterAuto
Phase 8 (8/12/13)CT2009ForesterManual
MA2009ForesterManual
ME2008ForesterAuto
ME2008ForesterManual
ME2009ForesterAuto
ME2009ForesterManual
NJ2009ForesterAuto
NJ2009ForesterManual
Phase 9 (9/16/13)ME2008LegacyAuto
ME2009LegacyAuto
ME2008OutbackAuto
ME2009OutbackAuto
NJ2009LegacyAuto
NJ2009LegacyManual
NJ2009OutbackAuto
NJ2009OutbackManual
NY2008ForesterAuto
NY2008ForesterManual
PA2008LegacyManual
PA2009LegacyManual
PA2008OutbackManual
PA2009OutbackManual

 

STATEMYCARLINETRANS
Phase 10 (10/14/13)NY2009ForesterAuto
PA2008ForesterAuto
PA2008ForesterManual
Phase 11 (11/11/13)NY2009ForesterAuto
NY2009ForesterManual
NY2008LegacyManual
NY2009LegacyManual
NY2008OutbackManual
NY2009OutbackManual
RI2008LegacyAuto
RI2008LegacyManual
RI2009LegacyAuto
RI2009LegacyManual
RI2008OutbackAuto
RI2008OutbackManual
RI2009OutbackAuto
RI2009OutbackManual
VT2008LegacyManual
VT2009LegacyManual
VT2008OutbackManual
VT2009OutbackManual
Phase 12 (12/9/13)NY2008OutbackAuto
RI2008ForesterAuto
RI2008ForesterManual
RI2009ForesterAuto
RI2009ForesterManual
VT2008ForesterAuto
VT2008ForesterManual
VT2009ForesterAuto
VT2009ForesterManual
Phase 13 (1/13/14)NY2008LegacyAuto
NY2009LegacyAuto
PA2009OutbackAuto
VT2008LegacyAuto
VT2008OutbackAuto

 

STATEMYCARLINETRANS
Phase 14 (2/10/14)NY2009OutbackAuto
PA2008OutbackAuto
VT2009LegacyAuto
VT2009OutbackAuto
Phase 15 (3/10/14)PA2009ForesterAuto
PA2009ForesterManual
Phase 16 (4/7/14)PA2008LegacyAuto
PA2009LegacyAuto

 


6 Affected Products

Vehicles

MAKEMODELYEAR
SUBARUeBay logoFORESTER2008-2009
SUBARUeBay logoLEGACY2008-2009
SUBARUeBay logoOUTBACK2008-2009

 


1 Associated Document

Manufacturer Communications

NUMBER: WQD-40
DATE: January 2013

https://www.nhtsa.gov/recalls?nhtsaId=10235880

MC-10235880-9999.pdf 750.993KB

 


NHTSA ID Number: 10234881

Manufacturer Communication Number: WQD40

Summary

SubarueBay logo Service Program WQD-40: Front Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming

 

1 Associated Document

Manufacturer Communications

Date: January 10, 2013
Subject: SubarueBay logo Service Program WQD-40: Front Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming

https://www.nhtsa.gov/recalls?nhtsaId=10234881

MC-10234881-9999.pdf 27.089KB

 


 

Reprogramming

What J2534 reprogramming capabilities are available?

(4a) J2534 Reprogramming

Subaru reprogramming files using a generic (non-OEM) SAEJ2534 pass-thru vehicle programming device are available by contacting Service Technical Information Company toll free at 1-866-428-2278. The cost for the CD-ROM with all reprogramming files is $75.00 plus S/H and applicable state tax. Files will be updated four (4) times per year, in CD-ROM format, with all available reprogramming service information at the same above offered cost. Authorized SubarueBay logo Dealers are provided the same reprogramming information.

Before purchasing, the reprogramming details can be found in the following Reprogramming J-2534 Files chart. Click the link to view the PDF chart.

SubarueBay logo J2534 Reprogramming software meets the latest available J2534-1 specification. Our Reprogramming J2534 Files chart does not specify the Calibration Identification Number (CID); however, this information is included in our offered CD-Rom.

Note: The ECM or TCMeBay logo being reprogrammed may already contain some or all of the reprogramming files listed in the Reprogramming J2534 Files chart shown by release date. It is possible to damage the vehicles ECM/TCMduring the reprogramming event. Once the reprogramming process has started, it is recommended not to interrupt the process until the event is completed. If you experience any problems, please contact your scan tool maker for further instructions.

 

(4b) Are all pre-2004MY SubarueBay logo vehicles compatible with J2534?

No. SubarueBay logo has no reprogramming capability for model years 1996-1998. Starting with our 1999 model year, please see our Reprogramming Pre-J2534 Files chart for affected model reprogramming information.

Both pre-J2534 reprogramming and J2534 pass thru reprogramming files are included in the offered HDS kit software for aftermarket service provider application.


 

https://techinfo.subaru.com/

 


 

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SaleBestseller No. 6
Launch X431 PRO3 V+ Elite, 2026 SmartlinkC 2.0 Bidirectional Scan Tool with J2534 Portocol, HD Trucks Scanner, 10.1 inch, Topology Map, 60+Service, Online Code, CANFD/DoIP/D-PDU, FCA, 2 Yrs Update
  • [2026 X431 PRO3 V+ Elite] A great value for the X431 series that differs from similar diagnostic tools by adding: 1) J2534 protocol for over $800 in savings; 2) CANFD/DOIP support for enhanced communications; 3) Configuration of over $900 worth of HD(heavy truck) modules, needed purchase HD diagnostic software by HD vehicle model for use.; 4) A 10.1 inch Gorilla screen with 1280*800 resolution and 80% more touch screen sensitivity
  • [J2534 Protocol Scan Tool] The J2534 Direct Access Device can be used as a factory scanning tool at no cost to you, saving you over $2,000. You can easily expand your ECU protocol capabilities for Toyota, Honda, VW, BMW, Ford, GM, Chrysler, Mercedes-Benz and more. The LAUNCH X431 PRO3 V+ ELITE Scan Tool is equipped with the newly upgraded smartlinkC V2.0. smartLinkC is a communication interface that supports the J2534 specification. It can also be used as a J2534 PassThru device to implement the J2534 protocol with a PC that has OEM diagnostic software installed.The J2534 protocol is the only way to solve problems ranging from drivability and power loss to poor fuel economy
  • [Top Hardware Configuration, Upgraded Version of V+] LAUNCH Diagnostic Scanner adopts Android 10.0 OS; CPU is 4-core processor with 2.0 GHz, which greatly improves the speed of running multi-tasks. 2.4GHz/5GHz; 6300mAh/7.6V ultra-large capacity battery; 10.1 inch Gorilla screen, sunlight readable, 8MP camera; Auto VIN; 4GB+64GB storage; 20x transfer rate to save more vehicle files and customer data; New TYPE A interface to connect expansion tools such as oscilloscopes, sensors, etc.; Supports more than 25 software languages such as EN, DE, FR, SP and JP
  • [60+ Reset 3000+ Active Test] Full Bi-Directional Scan Tool quickly detects problems and guides repairs based on the response of actuators such as air conditioning clutches, windows, doors, mirrors and more. With the touch of a finger, you can easily send command signals from the scanner to a variety of modular actuators, testing component integrity and functionality in minutes or even seconds to determine if a replacement or repair is needed. In addition, the machine enjoys 60+ special services such as oil reset, ABS brake bleed, EPB, SAS, BMS, suspension, injector reset and more, and undergoes rigorous field testing to ensure availability
  • [Unrivaled Coverage, Over 200 Vehicle Brands] LAUNCH X431 PRO3 V+ Elite Automotive Scanner is suitable for over 200 vehicle brands, including commercial vehicles and new energy vehicles. This professional car scanner supports: 1) J2534/D-PDU protocol for HD trucks; DoIP/CANFD for Land Rover/Jaguar, BMW F/G chassis, GM, etc.; 2) FCA Autoauth, covering 2018+ Chrysler/Dodge/Fiat, etc. New/old models, all covered. Includes frequently updated vehicle software and car coverage for faster support of other new models

Last update on 2026-06-11 / Affiliate links / Images from Amazon Product Advertising API


 

 


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