NHTSA ID Number: 10155222
Manufacturer Communication Number: 16-111-18R
Summary
This bulletin announces reprogramming file availability to optimize the Transmission Control Module (TCM
) used with the TR580 CVT. Contamination in a fluid pressure solenoid valve can cause a DTC P0841. The new logic will allow the solenoid to operate in a manner enabling it to discharge the contamination.
5 Affected Products
Vehicles
INTRODUCTION:
This bulletin announces reprogramming file availability to optimize the Transmission Control Module (TCM
) used with the TR580 CVT. Contamination in a fluid pressure solenoid valve can cause a DTC P0841. The new logic will allow the solenoid to operate in a manner enabling it to discharge the contamination.
PRODUCTION CHANGE INFORMATION:
The new logic has been incorporated into production starting with the VINs listed in the table below:
| Vehicle / Model | Starting VIN |
| 2018MY Legacy | J*018847 |
| 2018MY Outback | J*249489 |
| 2018MY Forester w/o Paddle Shift | J*493398 |
| 2018MY Forester w/ Paddle Shift | J*501580 |
| 2018MY Impreza 4-Door | J*608695 |
| 2018MY Impreza 5-Door | J*720367 |
| 2018MY Crosstrek | J*261233 |
PACK FILE APPLICABILITY:
NOTE: These new reprogramming files are being supplied in the January 2018 SSM update.
| Model / Applicability | PAK File Name | New TCM | Old TCM | Decryption Keyword | New CID Number |
| 2018MY LEGACY | 30919AF65B.pak | 30919AF65B | 30919AF65A | FCE94C46 | BCF2008000 |
| 2018MY OUTBACK | 30919AF66B.pak | 30919AF66B | 30919AF66A | 277CA38F | BCF2408000 |
| 2018MY FORESTER W/O PADDLE SHIFT | 30919AF831.pak | 30919AF831 | 30919AF830 | 196A8490 | DCF2608000 |
| 2018MY FORESTER W/ PADDLE SHIFT | 30919AF841.pak | 30919AF841 | 30919AF840 | 8DF797E9 | DCF2408000 |
| 2018MY IMPREZA W/O PADDLE SHIFT | 30919AG31C.pak | 30919AG31C | 30919AG31A, B | n/a | Q4F52700 |
| 2018MY IMPREZA W/ PADDLE SHIFT | 30919AG32C.pak | 30919AG32C | 30919AG32A, B | n/a | Q4F50700 |
| 2018MY CROSSTREK W/O PADDLE SHIFT | 30919AF212.pak | 30919AF212 | 30919AF210, 11 | n/a | R3F56700 |
| 2018MY CROSSTREK W/ PADDLE SHIFT | 30919AF132.pak | 30919AF132 | 30919AF130, 31 | n/a | R3F54700 |
SERVICE PROCEDURE / INFORMATION:
Step 1: Reprogram the TCM
using the SSM4 following the normal FlashWrite procedure.
NOTES:
SOA now highly recommends connecting the Midtronics GR8 Diagnostic Battery Charger to the vehicle and utilizing the Power Supply Mode feature anytime a vehicle control module is being reprogrammed. Once the GR8 is connected to the vehicle and as long as the battery is fully charged, it takes less than 3 minutes to boot-up the charger, select the Power Supply Mode, and have the battery voltage stabilized and ready for reprogramming.
VERY IMPORTANT: This information is applicable to the Midtronics GR8 Diagnostic Battery Charger ONLY. It does not apply to any other brand / type of “generic” battery charger
- 12A Rapid Charger
- 6A Charger
- 3A Maintainer for Premium Charging Applications
- 12 Amp fully automatic microprocessor controlled battery charger
- Automatically adjusts the amperage rate to charge and maintain batteries
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whatsoever. ONLY the GR8 and its Power Supply Mode feature has been tested and approved by Subaru
- If the GR8 indicates the vehicle’s battery must be charged, charge the battery using the GR8 before proceeding to reprogram the vehicle while using the Power Supply Mode.
- Control module failures as a result of battery discharge during reprogramming are not a matter for warranty. Should any DTCs reset after the reprogramming update is performed, diagnose per the procedure outlined in the applicable Service Manual.
Step 2: Using the SSM4, clear the AT Learning Data using the following procedure:
- Start > Diagnosis > Vehicle Selection > Each System > Transmission > Work Support > Clear AT Learning Data.
- Click “YES” and when “Execute Clear AT Learning” is displayed, click “YES” again.
- Turn the ignition OFF, wait at LEAST 30 seconds then turn the ignition back ON. At this point, the AT Temp light will start blinking; 4 times in 2 seconds to signify the Clear AT Learning procedure has completed successfully. If the AT Temp light does not flash as described, repeat Step 2 again from the beginning.
Step 3: Using the SSM4, perform the AT Learning Control following the procedure outlined Service Manual excerpt supplied below:
- PREPARATION FOR LEARNING:
- Warm up or cool down until the ATF temperature displayed on the Subaru Select Monitor is 40-65°C (104-149°F).
- After stopping the vehicle, shift the select lever to “P” range.
- Fully apply the parking brake.
- Raise the vehicle.
CAUTION:
While working, be sure to keep the lower edge of the tires 30 cm or more above the ground as vehicle will vibrate.
- Connect the Subaru Select Monitor to data link connector.
- Turn the ignition switch to ON.
- Turn off all switches causing an electrical load, e.g. headlights, A/C, seat heater and rear defogger, etc.
- SIMPLE LEARNING:
NOTE: Simple learning is performed with the vehicle lifted, without actually running the vehicle.
CAUTION: Do not turn the power of the Subaru Select Monitor OFF during work, and do not disconnect the data link connector.
- Select {Work Support} in the «Transmission Diagnosis» display screen of the Subaru Select Monitor.
- Select {Compulsory learning mode} in the «Work Support» display screen of the Subaru Select Monitor.
- Follow the messages displayed on the Subaru Select Monitor screen when working.
NOTE: During AT learning in progress, AT OIL TEMP light in the combination meter starts flashing at 2 Hz and the learning operation starts. The following message is displayed on the screen when the AT OIL TEMP light which was flashing at 2 Hz turns off.
- When «AT learning normally ended.» is displayed, simple AT learning is completed.
NOTES:
- If a communication error occurs during learning, retry the “AT learning mode” from the beginning.
- If the message «Execute AT learning again after fixing troubles of the vehicle» appears during learning, select [OK] and display the DTC list. After repairing the locations indicated by the DTC, start the “AT learning mode” over from the beginning.
- When a communication error occurs during learning, select lever does not shift occasionally. If select lever does not shift, turn the ignition switch to OFF before operating the select lever.
- If the message «AT learning ended abnormally.» is displayed, start the “AT learning mode” over from the be List of Main Causes for Abnormal Termination:
- Fault is detected during AT learning.
- The accelerator pedal is depressed during AT learning.
- An unspecified operation was performed during AT learning
- ATF temperature becomes out of specification during AT learning.
- Battery voltage is low. hh Malfunction indicator light illuminates.
- Hybrid fail lamp illuminates. hh Parking brake not applied strongly enough.
- Brake pedal is not fully depressed. hh Abnormal idle speed increase, etc.
- For detailed operation procedures, refer to “PC application help for Subaru Select Monitor”.
SEOCONTENT-START
APPLICABILITY: 2018MY Legacy and Outback
2018MY Forester
2018MY Impreza
2018MY Crosstrek
Models as listed above equipped
with TR580 CVT
SUBJECT: Reprogramming File Availability
for DTC P0841
WARRANTY / CLAIM INFORMATION:
For vehicles within the Basic New Car Limited or Powertrain Warranty period or covered by a Subaru
Added Security Powertrain, Classic or Gold plan, this repair may be submitted using the following claim information:
| Labor Description | Labor Operation # | Fail
Code |
Labor Time |
| TCM |
A860-732 | MJZ-48 | 0.7 |
IMPORTANT: The NEW Calibration Identification number (CID) for any newly-installed programming (as confirmed from the actual control module AFTER installation) MUST be noted on the repair order as this information is required for claim submission.
NOTE: The pack file listings provided in this bulletin are the latest available at the time of publishing. Updates are often released thereafter without revision to the original bulletin. For this reason, it is critical to always have the latest version of Select Monitor software installed on your system. You can confirm if a later version is available by entering the CID listed in this bulletin into FlashWrite. If a newer CID is shown as available in FlashWrite, reprogram using that file.
IMPORTANT REMINDERS:
- SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time.
- Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
- Always refer to STIS for the latest service information before performing any repairs.
SEOCONTENT-END
NUMBER: 16-111-18R
DATE: 01/30/18
REVISED: 02/20/19
https://www.nhtsa.gov/recalls?nhtsaId=10155222
Reprogramming
What J2534 reprogramming capabilities are available?
(4a) J2534 Reprogramming
Subaru reprogramming files using a generic (non-OEM) SAEJ2534 pass-thru vehicle programming device are available by contacting Service Technical Information Company toll free at 1-866-428-2278. The cost for the CD-ROM with all reprogramming files is $75.00 plus S/H and applicable state tax. Files will be updated four (4) times per year, in CD-ROM format, with all available reprogramming service information at the same above offered cost. Authorized Subaru
Dealers are provided the same reprogramming information.
Before purchasing, the reprogramming details can be found in the following Reprogramming J-2534 Files chart. Click the link to view the PDF chart.
Subaru
J2534 Reprogramming software meets the latest available J2534-1 specification. Our Reprogramming J2534 Files chart does not specify the Calibration Identification Number (CID); however, this information is included in our offered CD-Rom.
Note: The ECM or TCM
being reprogrammed may already contain some or all of the reprogramming files listed in the Reprogramming J2534 Files chart shown by release date. It is possible to damage the vehicles ECM/TCMduring the reprogramming event. Once the reprogramming process has started, it is recommended not to interrupt the process until the event is completed. If you experience any problems, please contact your scan tool maker for further instructions.
(4b) Are all pre-2004MY Subaru
vehicles compatible with J2534?
No. Subaru
has no reprogramming capability for model years 1996-1998. Starting with our 1999 model year, please see our Reprogramming Pre-J2534 Files chart for affected model reprogramming information.
Both pre-J2534 reprogramming and J2534 pass thru reprogramming files are included in the offered HDS kit software for aftermarket service provider application.
https://techinfo.subaru.com/
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