NHTSA ID Number: 10241843
Manufacturer Communication Number: 09-106-23R
Summary
This bulletin announces design changes made to the Exhaust Pipe Front (EPF) to address concerns of rattle-type or fluttering sounds coming from the undercarriage during acceleration caused by crackingin the EPF.
NUMBER: 09-106-23R
DATE: 07/11/23
REVISED: 08/24/23
| APPLICABILITY: | 2020-23MY Outback & Legacy With 2.4L DIT 2019-23MY Ascent |
| SUBJECT: | Exhaust Pipe Front (EPF) Design Change |
INTRODUCTION:
This bulletin announces design changes made to the Exhaust Pipe Front (EPF) to address concerns of rattle-type or fluttering sounds coming from the undercarriage during acceleration caused by cracking in the EPF. A welding material with enhanced durability has been incorporated into the production of the EPF. If the condition described is confirmed, the EPF should be inspected and if determined necessary, replaced.
PRODUCTION CHANGE INFORMATION:
The new EPF has been incorporated into vehicle production as per the table below.
| Model | Starting VIN |
| Legacy | P3008074 |
| Outback | P3154038 |
| Ascent | P3409668 |
DESCRIPTION OF DESIGN CHANGE:
PART INFORMATION:
REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.
| Part Description | Part Number | Quantity |
| EXHAUST PIPE ASSEMBLY-FRONT | 44610AC61B | 1 |
| FLANGE BOLT | 010106160 | As Needed |
| FLANGE NUT | 023806000 | As Needed |
| GSKT EXH PIPE R | 44011AG000 | 1 |
| GASKET UNON BANJO | 17556AA000 | 1 |
| GSKT-EXH MANIF | 14038AA050 | 2 |
| GASKET CR | 44022AA123 | 1 |
| NUT | 902350001 | 6 |
| GASKET-EXHAUST | 44616AA310 | 1 |
| GASKET-EXHAUST | 44616AA320 | 1 |
NOTE: The parts listed above in gray are one-time use only.
SERVICE PROCEDURE / INFORMATION:
REMINDER: Customer satisfaction and retention starts with performing quality repairs.
The service procedures for front exhaust pipe replacement remain unchanged. Always refer to the applicable Service Manual and review the full requirements of the repair being performed. The Service Manual procedures contain information critical to performing an effective repair the first time, every time. This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time-use parts needed for a complete and lasting repair.
Refer to the applicable Subaru
Service Manual: Engine > EXHAUST > Front Exhaust Pipe
NOTES:
- The Service Manual uses a black star («) in the component breakdown illustration to indicate one-time use parts.
- Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned.
- Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTEMS > Battery Sensor.
13 Affected Products
Vehicles
1 Associated Document
Manufacturer Communications
NUMBER: 09-106-23R
DATE: 07/11/23
REVISED: 08/24/23
MC-10241843-0001.pdf 547.517KB
NHTSA ID Number: 10240109
Manufacturer Communication Number: 09-106-23
Summary
This bulletin announces design changes made to the Exhaust Pipe Front (EPF) to address concerns of rattle-type or fluttering sounds coming from the undercarriage during acceleration caused by cracking in the EPF.
1 Associated Document
Manufacturer Communications
NUMBER: 09-106-23
DATE: 07/11/23
MC-10240109-0001.pdf 547.202KB
NHTSA ID Number: 10240108
Manufacturer Communication Number: 09-106-23
Summary
This bulletin announces design changes made to the Exhaust Pipe Front (EPF) to address concerns of rattle-type or fluttering sounds coming from the undercarriage during acceleration caused by cracking in the EPF.
1 Associated Document
Manufacturer Communications
NUMBER: 09-106-23
DATE: 07/11/23
MC-10240108-0001.pdf 547.202KB
- COMPATIBLE WITH: Subaru
Outback 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2.5L, Models - STAINLESS STEEL 409 GRADE: Our Exhaust Part/Exhaust System Kit/Assembly is meticulously engineered from durable stainless steel, ensuring durability and resistance to corrosion, even in challenging driving conditions.
- OPTIMIZED EXHAUST FLOW: Designed to enhance exhaust flow, the Exhaust Part/Exhaust System Kit/Assembly minimizes back pressure, potentially improving your car's horsepower and torque.
- SATISFACTION GUARANTEED: We are confident in the quality of our products and offer a satisfaction guarantee. If for any reason you are not satisfied with your purchase, we offer a hassle-free return policy.
- WARRANTY: All items listed are 100% Brand new and come with a ONE-TIME REPLACEMENT lifetime warranty against manufacturing defects. The warranty does not cover shipping, labor, or any other charges, Damages due to shipping, installation, and incidental fees are non-refundable. Items that have been installed, and modified are non-returnable.
- COMPATIBILITY – Fits 2010-2010 Subaru
Legacy; 2011-2011 Subaru
Legacy; 2012-2012 Subaru
Legacy; 2013-2013 Subaru
Legacy; 2014-2014 Subaru
Legacy; 2015-2015 Subaru
Legacy; 2016-2016 Subaru
Legacy; 2017-2019 Subaru
Legacy - GET THE RIGHT PART -- Before purchasing, please check the “Amazon Confirmed Fit” bar to ensure this part will fit your vehicle; enter all vehicle information (year, make, model, engine and trim) for compatibility and check qualifier notes. If the “Amazon Confirmed Fit” bar has an “i” in a blue circle, this product has additional notes. Please hover over the “i” on the bar to see notes before making your purchase
- STAINLESS STEEL INHIBITS CORROSION -- The only broad-market muffler with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
- EASY TO INSTALL -- Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn't require specialized fabrication and/or welding
- BUILT TO LAST -- Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
- COMPATIBLE WITH: Subaru
Crosstrek 2016 2017 2.0L, Models - STAINLESS STEEL 409 GRADE: Our Exhaust Part/Exhaust System Kit/Assembly is meticulously engineered from durable stainless steel, ensuring durability and resistance to corrosion, even in challenging driving conditions.
- OPTIMIZED EXHAUST FLOW: Designed to enhance exhaust flow, the Exhaust Part/Exhaust System Kit/Assembly minimizes back pressure, potentially improving your car's horsepower and torque.
- SATISFACTION GUARANTEED: We are confident in the quality of our products and offer a satisfaction guarantee. If for any reason you are not satisfied with your purchase, we offer a hassle-free return policy.
- WARRANTY: All items listed are 100% Brand new and come with a ONE-TIME REPLACEMENT lifetime warranty against manufacturing defects. The warranty does not cover shipping, labor, or any other charges, Damages due to shipping, installation, and incidental fees are non-refundable. Items that have been installed, and modified are non-returnable.
- 【Specific Fit】 Resonator Pipes Muffler Kit Custom Compatible with 14 15 16 Subaru
Forester 2.5L - 【OE/OEM Part Number】603175 304152 103170. Designed to meet or even exceed OE quality and performance standards.
- 【Optimize Exhaust Flow】 Increase the exhaust flow while minimizing back pressure, enhance the horsepower and torque of your vehicle
- 【Excellent material】 Our resonator exhaust kit is made of High-quality materials, guaranteeing durability and resistance to corrosion, even in challenging driving conditions.
- 【Easy to Install】 Bolt-on direct-fit replacement cat back exhaust kit can be easily installed by professionals without the need for any welding. Includes resonator pipe and all necessary components for a full exhaust system replacement
- [Vehicle Fitment]: Compatible with Saab
9-2X 2006; Compatible with Subaru
Forester 2006-2010, Impreza 2006-2011, Legacy 2006-2012, Outback 2006-2012 --- H4 2.5L - [Reference Number]: 44620AA740, 44620AA76A, 44620AB43A, 44620AC07A, 44620AC12A, 16564, 642803, 40859
- [Specification]: ① Position: Front; ② Body Material: Stainless Steel; ③ Overall Length (mm): 670; ④ Converter Body Length (mm): 110; ⑤ Converter Body Width (mm): 101.6; ⑥ Converter Body Height (mm): 101.6; ⑦ Oxygen Sensor Port Quantity: 2; ⑧ E.P.A. Compliant: Yes; ⑨ Vehicle's Emissions Specifications: Federal Emissions; ⑩ Restricted States: CA, NY, CO, ME
- [E.P.A Compliant]: EPA-compliant catalytic converters cannot be sold or installed in California, Colorado, and in certain cases in Maine and New York. Check your vehicle's Emission Control Information Label and your state's aftermarket converter regulations to select the proper catalytic converter
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted catalytic converter. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind
SEOCONTENT-START
Bulletin Number: 09-106-23R; Revised: 08/24/23 Page 1 of 3 SERVICE BULLETIN Continued… CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. Subaru
Service Bulletins are intended for use by professional technicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described, DO NOT assume that this Service Bulletin applies to your vehicle, or that your vehicle will have that condition. Subaru
of America, Inc. is ISO 14001 Compliant ISO 14001 is the international standard for excellence in Environmental Management Systems. Please recycle or dispose of automotive products in a manner that is friendly to our environment and in accordance with all local, state and federal laws and regulations. NUMBER: 09-106-23R DATE: 07/11/23 REVISED: 08/24/23 APPLICABILITY: 2020-23MY Outback & Legacy With 2.4L DIT 2019-23MY Ascent SUBJECT: Exhaust Pipe Front (EPF) Design Change INTRODUCTION: This bulletin announces design changes made to the Exhaust Pipe Front (EPF) to address concerns of rattle-type or fluttering sounds coming from the undercarriage during acceleration caused by cracking in the EPF. A welding material with enhanced durability has been incorporated into the production of the EPF. If the condition described is confirmed, the EPF should be inspected and if determined necessary, replaced. PRODUCTION CHANGE INFORMATION: The new EPF has been incorporated into vehicle production as per the table below. Model Starting VIN Legacy P3008074 Outback P3154038 Ascent P3409668 DESCRIPTION OF DESIGN CHANGE: ATTENTION: GENERAL MANAGER q PARTS MANAGER q CLAIMS PERSONNEL q SERVICE MANAGER q IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. ©2023 Subaru
of America, Inc. All rights reserved. Bulletin Number: 09-106-23R; Revised: 08/24/23 Page 2 of 3 Continued… PART INFORMATION: REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired. Part Description Part Number Quantity EXHAUST PIPE ASSEMBLY-FRONT 44610AC61B 1 FLANGE BOLT 010106160 As Needed FLANGE NUT 023806000 As Needed GSKT EXH PIPE R 44011AG000 1 GASKET UNON BANJO 17556AA000 1 GSKT-EXH MANIF 14038AA050 2 GASKET CR 44022AA123 1 NUT 902350001 6 GASKET-EXHAUST 44616AA310 1 GASKET-EXHAUST 44616AA320 1 NOTE: The parts listed above in gray are one-time use only. SERVICE PROCEDURE / INFORMATION: REMINDER: Customer satisfaction and retention starts with performing quality repairs. The service procedures for front exhaust pipe replacement remain unchanged. Always refer to the applicable Service Manual and review the full requirements of the repair being performed. The Service Manual procedures contain information critical to performing an effective repair the first time, every time. This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time-use parts needed for a complete and lasting repair. Refer to the applicable Subaru
Service Manual: Engine > EXHAUST > Front Exhaust Pipe NOTES: • The Service Manual uses a black star () in the component breakdown illustration to indicate one-time use parts. • Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned. • Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTEMS > Battery Sensor. Bulletin Number: 09-106-23R; Revised: 08/24/23 Page 3 of 3 WARRANTY / CLAIM INFORMATION: For vehicles within Powertrain Warranty, and SAS Gold Coverage, this repair may be submitted using the following claim information. Labor Description Labor Operation # Labor Time Fail Code TURBO INLET GASKET &/or PIPE R&R B249-111 1.6 EBS-02 EXHAUST SYSTEM NOISE/LEAK TEST C229-001 0.2 IMPORTANT REMINDERS: • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time. • Always check for any open recalls or campaigns anytime a vehicle is in for servicing. • Always refer to STIS for the latest service information before performing any repairs.
**************************************************************************************************************
**************************************************************************************************************
SEOCONTENT-END
This product presentation was made with AAWP plugin.





