NHTSA ID Number: 10165512
Manufacturer Communication Number: 02-131-12R
Summary
The purpose of this Bulletin is to provide procedures for the diagnosis and repair of oil seepage
which may be coming from the timing chain cover, front camshaft cap, camshaft carrier and / or
upper oil pan.
There are five areas that should be closely inspected if an oil leak is reported by the customer:
1. The 6mm tapped hole casting boss area in the left-hand camshaft cap
2. The sealing surfaces between either the left or right-hand camshaft cap and camshaft carrier
3. The sealing surfaces between the cylinder head and camshaft carrier
4. The sealing surface between the upper oil pan and the engine block
5. The sealing surfaces of the front timing chain cover
21 Affected Products
Vehicles
MAKE | MODEL | YEAR |
SUBARU | FORESTER | 2012-2019 |
SUBARU | IMPREZA | 2012-2019 |
SUBARU | WRX | 2015-2019 |
INTRODUCTION
The purpose of this Bulletin is to provide procedures for the diagnosis and repair of oil seepage which may be coming from the timing chain cover, front camshaft cap, camshaft carrier and / or upper oil pan.
There are five areas that should be closely inspected if an oil leak is reported by the customer:
- The 6mm tapped hole casting boss area in the left-hand camshaft cap
- The sealing surfaces between either the left or right-hand camshaft cap and camshaft carrier
- The sealing surfaces between the cylinder head and camshaft carrier
- The sealing surface between the upper oil pan and the engine block
- The sealing surfaces of the front timing chain cover
Note: Refer to the April 2011 issue of TIPS for more information on Fluid Leak Detection.
If oil seepage is verified coming from the 6mm threaded hole in the left-hand camshaft cap, install the specified bolt and flat washer.
Bolt: Part# 800206180
Washer: Part# 031106000
Tightening Torque: 6.4 +/- 0.5 Nm (57 +/- 4 inch-pounds)
If oil seepage is verified coming from the front camshaft cap or cam carrier as shown in the photos below, remove the cam cap and clean both surfaces thoroughly before applying sealer. Note: The 2 o-rings between the camshaft cap and the cam carrier will need to be replaced as they are not re-usable.
Apply Liquid Gasket, ThreeBond 1280B, (Part No. SOA5499100) or equivalent* as shown below:
If oil seepage is verified coming from between the cam carrier and the cylinder head as shown in the photos below, remove the cam carrier. Clean the machined sealing surfaces thoroughly and then re-seal using Liquid Gasket ThreeBond 1280B, (Part No. SOA5499100) or equivalent*. As shown in the photos below, the o-rings between the cam carrier and the cylinder head will need to be replaced as they are not re-usable. This would also be a good time to clean the Active Valve Control System (AVCS) filter screens which are contained in the cam carriers. NOTE: The filter screens are one-time use and must be replaced if they need to be removed. The replacement filter part# is 14451AA050.
If you find engine oil seepage between the cylinder block and upper oil pan, remove the upper oil pan, clean the machined sealing surfaces thoroughly and then re-seal using Liquid Gasket ThreeBond 1280B, (Part No. SOA5499100) or equivalent*. Note: The o-rings between the upper oil pan and the cylinder block along with those between the upper and lower oil pan will need to be replaced as they are not re-usable.
Photo shows seepage from upper oil pan to engine block sealing surfaces.
Front Timing Chain Cover resealing procedures:
Note: Only reseal the front chain cover AFTER confirming there is no oil seepage coming from the cam retainer cap (area 1) as previously described.
- If there are no oil droplets found on the engine under-cover or the lower radiator hose, thoroughly clean the chain cover sealing area along with the surrounding cylinder head and crankcase areas. Re-check for oil seepage again at the next service interval.
- If the front chain cover is leaking and needs to be resealed, follow the repair procedure in the applicable Service Manual. Thoroughly clean and inspect the sealing surfaces then re-seal using Liquid Gasket ThreeBond 1280B, (Part No. SOA5499100) or equivalent*.
*See Service Bulletin 01-167-08 for recommended and alternative sealing materials.
COUNTERMEASURES
VEHICLE | INSPECTION AREA | COUNTERMEASURE | STARTING VIN# | STARTING ENGINE # |
Forester | 1 | Elimination of 6mm tapped hole in boss of camshaft cap | C*447908 | 0266216 |
2 | Enhanced cleaning procedure for sealing surface of camshaft cap | C*411592 | 0156924 | |
3 and 4 | Additional sealer added | C*468399 | 0345502 | |
5 | Enhanced cleaning procedure for sealing surface of chain cover | C*468399 | 0345489 |
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 1
INTRODUCTION
The purpose of this Bulletin is to provide procedures for the diagnosis and repair of oil seepage
which may be coming from the timing chain cover, front camshaft cap, camshaft carrier and / or
upper oil pan.
There are five areas that should be closely inspected if an oil leak is reported by the customer:
1. The 6mm tapped hole casting boss area in the left-hand camshaft cap
2. The sealing surfaces between either the left or right-hand camshaft cap and camshaft carrier
3. The sealing surfaces between the cylinder head and camshaft carrier
4. The sealing surface between the upper oil pan and the engine block
5. The sealing surfaces of the front timing chain cover
Note: Refer to the April 2011 issue of TIPS for more information on Fluid Leak Detection.
If oil seepage is verified coming from the 6mm threaded
hole in the left-hand camshaft cap, install the specified
bolt and flat washer.
NUMBER: 02-131-12R
DATE: 07/18/12
REVISED: 09/20/19
APPLICABILITY: 2012-19MY Forester
2012-19MY Impreza
2015-19MY WRX
SUBJECT: Oil Seepage Diagnosis and Repair Procedures
SERVICE BULLETIN
ATTENTION:
GENERAL MANAGER q
PARTS MANAGER q
CLAIMS PERSONNEL q
SERVICE MANAGER q
IMPORTANT – All
Service Personnel
Should Read and
Initial in the boxes
provided, right.
Continued…
CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD
RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS.
Subaru Service Bulletins are intended for use by professional technicians ONLY. They
are written to inform those technicians of conditions that may occur in some vehicles, or
to provide information that could assist in the proper servicing of the vehicle. Properly
trained technicians have the equipment, tools, safety instructions, and know-how
to do the job correctly and safely. If a condition is described, DO NOT assume that this
Service Bulletin applies to your vehicle, or that your vehicle will have that condition.
SUBARU OF AMERICA, INC. IS
“ISO 14001 COMPLIANT”
The international standard for excellence
in Environmental Management Systems.
Please recycle or dispose of automotive
products in a manner that is friendly to our
environment and in accordance with all
local, state and federal laws and regulations.
Bolt: Part# 800206180
Washer: Part# 031106000
Tightening Torque: 6.4 +/- 0.5 Nm
(57 +/- 4 inch-pounds)
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 2
If oil seepage is verified coming from the front camshaft cap or cam carrier as shown in the
photos below, remove the cam cap and clean both surfaces thoroughly before applying sealer.
Note: The 2 o-rings between the camshaft cap and the cam carrier will need to be replaced as
they are not re-usable.
Cam carrier
Rocker Cover
Oil seepage
Oil seepage
Camshaft cap
Cam carrier
Chain Cover
Apply Liquid Gasket, ThreeBond 1280B, (Part No. SOA5499100) or equivalent* as
shown below:
Right Hand Left Hand
Sealant applying
diameter: 3.5mm
Sealant applying
diameter: 3.5mm
Sealant applying
diameter: 3.5mm
Sealant applying
diameter around
the 4 bolt holes:
2.0mm. There are
non-re-usable
o-rings around the
two center bolt
holes which require
replacement.
Camshaft cap
Continued…
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 3
If oil seepage is verified coming from between the cam carrier and the cylinder head as
shown in the photos below, remove the cam carrier. Clean the machined sealing surfaces
thoroughly and then re-seal using Liquid Gasket ThreeBond 1280B, (Part No. SOA5499100)
or equivalent*. As shown in the photos below, the o-rings between the cam carrier and the
cylinder head will need to be replaced as they are not re-usable. This would also be a good
time to clean the Active Valve Control System (AVCS) filter screens which are contained in
the cam carriers. NOTE: The filter screens are one-time use and must be replaced if they
need to be removed. The replacement filter part# is 14451AA050.
Cam carrier seepage seen from top left
and lower right side of engine
Top Left View
Continued…
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 4
Cam carrier o-rings requiring replacement
AVCS filter screen in cam carrier
If you find engine oil seepage between the cylinder block and upper oil pan, remove the
upper oil pan, clean the machined sealing surfaces thoroughly and then re-seal using Liquid
Gasket ThreeBond 1280B, (Part No. SOA5499100) or equivalent*. Note: The o-rings
between the upper oil pan and the cylinder block along with those between the upper and
lower oil pan will need to be replaced as they are not re-usable.
Continued…
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 5
As viewed from the rear, oil seepage
from the upper pan to engine block
sealing area may be present in
these areas.
Photo shows seepage from upper oil
pan to engine block sealing surfaces.
Continued…
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 6
Front Timing Chain Cover resealing procedures:
Note: Only reseal the front chain cover AFTER confirming there is no oil seepage coming
from the cam retainer cap (area 1) as previously described.
1. If there are no oil droplets found on the engine under-cover or the lower radiator hose,
thoroughly clean the chain cover sealing area along with the surrounding cylinder head
and crankcase areas. Re-check for oil seepage again at the next service interval.
2. If the front chain cover is leaking and needs to be resealed, follow the repair procedure in
the applicable Service Manual. Thoroughly clean and inspect the sealing surfaces then
re-seal using Liquid Gasket ThreeBond 1280B, (Part No. SOA5499100) or equivalent*.
*See Service Bulletin 01-167-08 for recommended and alternative sealing materials.
COUNTERMEASURES
VEHICLE INSPECTION
AREA COUNTERMEASURE STARTING
VIN#
STARTING
ENGINE #
Forester
1
Elimination of 6mm tapped hole in boss of
camshaft cap
C*447908 0266216
2
Enhanced cleaning procedure for sealing
surface of camshaft cap
C*411592 0156924
3 and 4 Additional sealer added C*468399 0345502
5
Enhanced cleaning procedure for sealing
surface of chain cover
C*468399 0345489
Continued…
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 7
WARRANTY/CLAIM INFORMATION
For vehicles within the Basic New Car Limited and / or Powertrain Warranty period, this repair may
be claimed using the following information:
AREA
NUMBER LABOR DESCRIPTION LABOR
OPERATION #
TRANMISSION TYPE
FAIL CODE
5MT 4AT 6MT CVT
1
OIL SEEPAGE REPAIR, L/H CAM CAP
THREADED BOSS B243-611 0.3
AFR-34
ENGINE OIL &/or COOLANT LEAK TESTING
& DIAGNOSIS C245-001 0.4
2
H4 ENGINE R&R FOR CAMSHAFT SERVICING B293-100 3.4 3.9 3.5 3.9
AFV-34
LH CAM CAP RESEAL C293-102 4.5
RH CAM CAP RESEAL C293-101 4.6
BOTH CAM CAPS RESEAL C293-104 5.9
ENGINE OIL &/or COOLANT LEAK TESTING
& DIAGNOSIS C245-001 0.4
3
H4 ENGINE R&R FOR CAMSHAFT SERVICING B293-100 3.4 3.9 3.5 3.9
AFV-34
LH CAM CARRIER RESEAL &/or O-RING R&R C293-002 3.6
RH CAM CARRIER RESEAL &/or O-RING R&R C293-001 3.7
BOTH CAM CARRIERS RESEAL
&/or O-RING R&R C293-004 4.5
ENGINE OIL &/or COOLANT LEAK TESTING
& DIAGNOSIS C245-001 0.4
4
H4 ENGINE R&R FOR SHORTBLOCK
& ENGINE SERVICING B295-300 3.4 3.9 3.5 3.9
OIL EXTENSION HOUSING, O-RINGS AFV-34
&/or SEALER R&R C295-023 2.4
ENGINE OIL &/or COOLANT LEAK TESTING
& DIAGNOSIS C245-001 0.4
Bulletin Number: 02-131-12R; Revised: 09/20/19 Page 8
AREA
NUMBER LABOR DESCRIPTION LABOR
OPERATION #
TRANMISSION TYPE
FAIL CODE
5MT 4AT 6MT CVT
5
FRONT CHAIN COVER, SEALER
&/or O-RINGS R&R B245-201 3.6
AFV-34
ENGINE OIL &/or COOLANT LEAK TESTING
& DIAGNOSIS C245-001 0.4
NOTE: Liquid gasket ThreeBond 1280B can be claimed using part number SOA635065, quantity
one (1) per repair order. This part number is non-orderable and used for claim purposes only.
IMPORTANT REMINDERS:
• SOA strongly discourages the printing and/or local storage of service information as
previously released information and electronic publications may be updated at any time.
• Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
• Always refer to STIS for the latest service information before performing any repairs.
NUMBER: 02-131-12R
DATE: 07/18/12
REVISED: 09/20/19
https://www.nhtsa.gov/recalls?nhtsaId=10165512
https://static.nhtsa.gov/odi/tsbs/2019/MC-10165512-0001.pdf
- For best performance, follow the manufacturer's recommendations in your vehicle owner’s manual.
- Helps prevent deposits and sludge build-up to enable long engine life
- Excellent overall lubrication and wear protection performance under many operating conditions, from mild to severe
- Helps to provide outstanding engine protection at oil change intervals of up to 15,000 miles or 1 year, whichever comes first
- Exceptional control of oil breakdown and helps maintain stable oil viscosity
- For best performance, follow the manufacturer's recommendations in your vehicle owner’s manual.
- Formulated for longer drain intervals
- Helps prevent build up that can cause rust and corrosion
- Reduces friction for less engine wear
- High resistance to viscosity and thermal breakdown
- Innovative anti-wear additives provide 50% more wear protection than industry standards as tested in the industry Sequence IVA wear test
- Full synthetic formula for exceptional high and low temperature protection
- Extra detergents help fight sludge and deposits
- Superior antioxidants resist motor oil breakdown in extreme conditions
- 42 percent better rating on fighting power robbing deposits
- Superior engine protection vs conventional and synthetic blend oils
- Superior performance against deposits, wear and oxidation; Bottle Color: Black
- Meets the needs of Honda, Toyota, Acura, Lexus and other vehicles where 0W-20 grade is recommended
- Exceeds ILSAC GF-5, API SN, ACEA A1, ACEA B1
- -Dramatically reduce engine wear
- -Leave critical engine parts 4X smoother* * As tested in the industry Sequence IVA wear test
- -Superior wear protection on critical engine parts
- -Unsurpassed level of protection against viscosity breakdown
- -Unique full synthetic technology to fight against harmful sludge build-up
- Full synthetic 0W-20 engine oil made from made from natural gas, not crude, using Pennzoil's patented gas-to-liquid PurePlus Technology
- Pennzoil 0W-20 is a carbon neutral motor oil, achieved through verified Nature Based Carbon Credits that offset the CO2 lifecycle emissions
- Provides better fuel economy—drive on average an extra 550 miles per year (versus a dirty engine)
- Pennzoil Platinum 0W-20 keeps pistons up to 45% cleaner than the toughest industry standard (based on Sequence IIIH results)
- No other leading synthetic oil provides better wear protection from friction (Based on Sequence IVA wear test using SAE 5W-30)
- Mobil 1 High Mileage full synthetic motor oil 0W-20 is designed for engines with over 75,000 miles to go up to 10,000 miles between oil changes*
- Meets ILSAC GF-6 standards to help provide low-speed pre-ignition (LSPI), timing chain wear protection while keeping your engine clean and helping your fuel economy
- Provides excellent internal engine heat protection (up to 500 degrees F) and low temperatures (to -40 degrees F)
- Helps extend engine life by working to prevent damaging deposits and sludge buildup
- Helps to protect your engine from the five factors that can damage engines over time
- Better wear protection
- Increased protection against LSPI
- Increased fuel efficiency
- Better protection for vehicle exhaust emissions equipment
- Improved compatibility with fuels containing ethanol
- Full synthetic 0W-20 engine oil made from made from natural gas, not crude, using Pennzoil's patented gas-to-liquid PurePlus Technology
- Pennzoil 0W-20 is a carbon neutral motor oil, achieved through verified Nature Based Carbon Credits that offset the CO2 lifecycle emissions
- Provides better fuel economy—drive on average an extra 550 miles per year (versus a dirty engine)
- Pennzoil Platinum 0W-20 keeps pistons up to 45% cleaner than the toughest industry standard (based on Sequence IIIH results)
- No other leading synthetic oil provides better wear protection from friction (Based on Sequence IVA wear test using SAE 5W-30)
Last update on 2021-02-28 / Affiliate links / Images from Amazon Product Advertising API
Last update on 2021-02-28 / Affiliate links / Images from Amazon Product Advertising API
Brian
Will 12-131-12R be performed free of charge? From what I’ve seen, TSB 02-157-14R is.
oemdtc
I’m guessing if your vehicle is still under warranty.