WRB-21 – Air Conditioning Condenser Corrosion – 2017-2018 Subaru Forester

NHTSA ID Number: 10203878

Manufacturer Communication Number: WRB-21R

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 


NUMBER: WRB-21R
DATE: 02/17/21
REVISED: 07/30/21

 

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

REASON FOR THIS SERVICE PROGRAM:

Certain air conditioning condenser assemblies installed in the vehicles covered by this service program may be prone to corrosion within the condenser tube walls.  If such corrosion develops, the air conditioning refrigerant may leak out and the air conditioning system may not provide sufficient cooling.

 

AFFECTED VEHICLES:

The number of U.S. vehicles included in this service program is 207,386.

Not all vehicles listed below are included in this service program.  Coverage for all affected vehicles must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com.  This information is now available.

Model Years Carline Production Date Range
2017 – 2018 Forester March 23, 2016 – September 1, 2017

 

DESCRIPTION OF THE REPAIR:

Subaru retailers will check the part number of the air conditioner condenser assembly in the vehicles covered by this service program.  If the part number of the condenser in the vehicle is 73210SG010, the condenser will be replaced at no cost to the customer.

 

RETAILER RESPONSIBILITY:

Any vehicles listed in any recall or campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in the Bulletin.

 

Retailers are to promptly perform the applicable service procedures to correct all affected vehicles in their inventory (new, used, demo & SSLP).  Additionally, whenever a vehicle subject to this service campaign is taken into inventory or in for service, necessary steps should be taken to ensure the repair has been made before selling or releasing the vehicle.

 

OWNER NOTIFICATION:

Owner notification letters will be mailed in March 2021.  Retailers will be notified when owner notification begins.

 

PART INFORMATION:

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

Description Orderable Part Number Claim Part Number Claim Quantity
A/C Condenser Kit 73219SG01A n/a 1
SOA635164
R-134A Refrigerant SOA868V9310 SOA635015 1 (pound)
Refrigerant Oil SOA868V9800* SOA635323 1 (per repair)
* Qty. 1 of SOA868V9800 is 1- 8.45oz. can (6 repairs per can ).

 

NOTES:

  • Both A/C Condenser Kits include the new condenser assembly along with the two (2) required one-time use o-rings. The o-rings will be packaged in a small plastic bag and taped to the cardboard liner inside the box as shown in the photos below.  The o-ring packaging may vary by A/C Condenser kit.
  • When ordering a 73219SG01A kit, a SOA635164 kit may be supplied. Both part numbers are interchangeable.
  • These A/C Condenser kits MUST be ordered through PRIME.

 

Mounting Hardware
Description Part Number
WRB21 Nut Plate M6 902460010
Bolt 904586001

 

SERVICE PROCEDURE / INFORMATION:

 

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

 

Step 1:  Determine whether or not the A/C Condenser in the vehicle is affected by this service program by verifying the part number of the currently installed part:

  • Confirm the A/C condenser assembly part number on the label as shown below.
  • Is the A/C Condenser part number 73210SG010? (Refer to table below.)

YES: This A/C condenser IS affected and must be replaced.  Proceed to STEP 2.

NO:  A/C Condensers with part numbers 73210SG011, 73219SG000 or a BLACK MARK as shown in the table below are the latest versions and DO NOT require replacement.  This also applies to any aftermarket condensers installed. Reinstall the air intake duct in reverse order of removal, proceed to the Claim Reimbursement and Entry Procedures section and process a claim for Part Number Inspection Only.

 

STEP 2:  A/C Condenser assembly replacement:

  • Connect the A/C servicing equipment and recover the refrigerant from the system. REMINDER:  Any recovered refrigerant is to be recycled and reused whenever possible.
  • Remove the coolant reservoir tank.

 

STEP 3:  After removing the retaining clips, remove the grille bracket.

 

STEP 4:  Remove the bolts securing the piping to the A/C Condenser assembly.

IMPORTANT:  Using the proper size plastic plug or electrical tape, seal the ends of the removed pipes to prevent foreign matter and moisture from entering the “opened” A/C system.

 

STEP 5:  Remove the bolts securing the two (2) upper radiator support brackets.

 

STEP 6:  Remove the two (2) retaining bolts from the bottom of the A/C Condenser using Special Tool 73099SG000 as shown in Step 10.

 

STEP 7CAREFULLY lift the A/C Condenser out while using CAUTION to not damage the radiator fins.  Any damaged / bent fins should be CAREFULLY straightened using a small flat head screwdriver or a radiator fin comb tool.

 

STEP 8:  Add 40cc of refrigerant oil to the new A/C condenser using the suction pipe connection point as shown.

 

STEP 9:  Fit the new o-rings to the piping connection points.

REMINDER:  Always lubricate the new o-rings with refrigerant oil.

 

STEP 10:  Reassemble in reverse order of removal.

NOTE:  Use Special Tool 73099SG000 to properly tighten and torque the two (2) bottom A/C Condenser bolts.

 

IMPORTANT CAUTION:

In some rare cases, the mounting hardware for the radiator can become corroded. This may cause damage to the mounting hardware during removal. If this situation occurs, replace the necessary hardware.

 

NOTE: USE CAUTION when replacing the mounting nuts on the radiator. Using a small amount of spray lubricant (e.g. WD-40 or equivalent) is recommended to reduce chances of damaging the three nut positioning claws circled in the image below. If the claws are damaged, replace the radiator assembly.

 

Tightening Torque Specifications:        

  • High and low-side piping connection bolts to A/C Condenser: 7.5Nm (5.5 ft. lbs. / 66 inch-pounds)
  • Upper radiator support bracket bolts: 12Nm (9 ft. lbs.)
  • Bottom A/C Condenser bolts (using Special Tool 73099SG000): Use the torque wrench calculation formula supplied below.

T = L / (100 mm (3.94 in) + L) × 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

T: Tightening torque

L: Effective length of torque wrench

 

Effective length of the ST = (a)

Effective length of the torque wrench = (b)

Center of drive angle of the ST = (c)

Center of drive angle of the torque wrench = (d)

Center of the position where a force is applied by hand = (e)

 

STEP 11:  Recharge the A/C system following the procedure in the applicable Service Manual on STIS.

 

STEP 12:  Confirm proper A/C system operation.  Record the post-repair system pressures and vent temperatures on the repair order for future reference to complete the procedure.

 

SERVICE PROGRAM IDENTIFICATION LABEL:

Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support.  Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels.

 


This notice applies to the VIN identified in the address section printed below

 

Subaru Service Program WRB-21

March 2021

 

Dear Subaru Owner:

We would like to thank you for your selection of a Subaru vehicle.  We take pride in our products and are  committed to your continued satisfaction.

Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.  Our records indicate that you currently own one of these vehicles.

 

REASON FOR THIS SERVICE PROGRAM

Certain air conditioning condenser assemblies installed in the vehicles covered by this service program may be prone to corrosion within the condenser tube walls. If such corrosion develops, the air conditioning refrigerant may leak out and the air conditioning system may not provide sufficient cooling.

 

WHAT SUBARU WILL DO

Subaru will check the part number of the air conditioner condenser assembly in your vehicle, and if necessary, replace the condenser at no cost to you.

 

WHAT YOU SHOULD DO

Please contact your Subaru retailer (dealer) for an appointment to have this repair performed, free of charge.

 

HOW LONG WILL THE REPAIR TAKE?

The actual time to inspect the air conditioner condenser part number in your vehicle is less than 15 minutes. If it is necessary to replace the condenser, the actual repair will take approximately one hour. However, it may be necessary to leave your vehicle for a longer period of time on the day of your scheduled appointment to allow your Subaru retailer flexibility in scheduling.

 

CHANGED YOUR ADDRESS OR SOLD YOUR SUBARU?

If you have moved or sold your vehicle, please update this information online at www.subaru.com, select ‘Customer Support,’ then select ‘Address Update’ or ‘Ownership Update’ from the Quick Links menu.

 

IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR

If you have already paid for repairs associated with this coverage, you may be eligible for reimbursement. Reimbursement consideration will be based on the amount an authorized Subaru retailer in your area would charge for the same repair.

Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the time of repair, complete 17-digit vehicle identification number (VIN), and your name, with correct mailing address and telephone number to the address listed below.

Subaru of America, Inc.

Customer Advocacy Department, Attention: WRB-21 Service Program

P.O. Box 9103, Camden, NJ 08101-9877

 

Please send original receipts only and retain a photocopy for your records.  Please be assured that we will attempt to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be completed.

 

IF YOU NEED FURTHER ASSISTANCE:

To locate the nearest Subaru retailer, you can access our website at www.subaru.com and select ‘Find a Retailer.’

For additional information, please go to: https://www.wrb21.service-campaign.com.

If you need additional assistance, please contact us directly:

  • By e-mail: Go to www.subaru.com and select “Contact Us”
  • By telephone: 1-844-373-6614

Monday through Friday between 8:00 a.m. and 7:00 p.m. ET

  • By U.S. Postal mail: Write us at Subaru of America, Inc.

Attn: Customer Advocacy Department

P.O. Box 9103, Camden, NJ 08101-9877

 

Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge.

Your continued satisfaction with your Subaru is important to us.  Please understand that we have taken this action in the interest of your vehicle’s proper operation.  We sincerely apologize for any inconvenience this matter may cause and urge you to schedule an appointment as soon possible.

 

Sincerely,

Subaru of America, Inc.

 

A subsidiary of SUBARU CORPORATION

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
SUBARU FORESTER 2017-2018

 


1 Associated Document

Manufacturer Communications

NUMBER: WRB-21R
DATE: 02/17/21
REVISED: 11/11/21

https://www.nhtsa.gov/recalls?nhtsaId=10203878

MC-10203878-0001.pdf 1886.151KB

MC-10203878-0001

 


NHTSA ID Number: 10199937

Manufacturer Communication Number: WRB-21R

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRB-21R
DATE: 02/17/21
REVISED: 07/30/21

https://www.nhtsa.gov/recalls?nhtsaId=10199937

MC-10199937-0001.pdf 1801.328KB

MC-10199937-0001

 


NHTSA ID Number: 10191668

Manufacturer Communication Number: WRB-21R

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRB-21R
DATE: 02/17/21
REVISED: 04/30/21

https://www.nhtsa.gov/recalls?nhtsaId=10191668

MC-10191668-0001.pdf 1801.356KB

MC-10191668-0001

 


NHTSA ID Number: 10189664

Manufacturer Communication Number: WRB-21R

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRB-21R
DATE: 02/17/21
REVISED: 03/10/21

https://www.nhtsa.gov/recalls?nhtsaId=10189664

MC-10189664-0001.pdf 1801.162KB

MC-10189664-0001

 


NHTSA ID Number: 10188184

Manufacturer Communication Number: WRB-21

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRB-21
DATE: 02/17/21

https://www.nhtsa.gov/recalls?nhtsaId=10188184

MC-10188184-0001.pdf 1801.19KB

MC-10188184-0001

 


NHTSA ID Number: 10189673

Manufacturer Communication Number: Subarunet Announ

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

 

1 Associated Document

Manufacturer Communications

Subarunet Announcement
To: All Subaru Retailers
From: Subaru of America, Inc.
Date: March 18, 2021
UPDATE: WRB21 – Forester A/C Condenser Service Program

https://www.nhtsa.gov/recalls?nhtsaId=10189673

MC-10189673-0001.pdf 163.03KB

MC-10189673-0001

 


NHTSA ID Number: 10191590

Manufacturer Communication Number: Subarunet Announ

Summary

WRB-21 Forester condenser parts scrapping

 

 

1 Associated Document

Manufacturer Communications

To: All Subaru Retailers
From: Subaru of America, Inc. – Service Operations Department
Date: April 21, 2021
Re: WRB-21 Forester Condenser Parts Scrapping

https://www.nhtsa.gov/recalls?nhtsaId=10191590

MC-10191590-0001.pdf 130.352KB

MC-10191590-0001

 


NHTSA ID Number: 10188181

Manufacturer Communication Number: Subarunet Announ

Summary

In the interest of customer satisfaction, Subaru of America, Inc. (Subaru) is initiating a service program to check and, if necessary, replace the air conditioning condenser assembly in certain 2017 and 2018 model year Forester vehicles.

 

 

1 Associated Document

Manufacturer Communications

Subarunet Announcement
To: All Subaru Retailers
From: Subaru of America, Inc.
Date: February 17, 2021
New Subaru Service Program:
WRB21 – Forester A/C Condenser

https://www.nhtsa.gov/recalls?nhtsaId=10188181

MC-10188181-0001.pdf 162.454KB

MC-10188181-0001

 


 

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