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NHTSA ID Number: 10226829
Manufacturer Communication Number: 09-84-22R
Summary
This bulletin announces Warranty Extension and design changes made to the front exhaust pipe and covers to address the concerns of some customers regarding a rattle-type noise or fluttering sound coming from the undercarriage, during acceleration.
NUMBER: 09-84-22R
DATE: 01/20/22
REVISED: 11/1/22
| APPLICABILITY: | 2017-18MY Forester 2.5L |
| SUBJECT: | Exhaust Pipe Front (EPF) Replacement & Warranty Extension |
INTRODUCTION:
This bulletin announces Warranty Extension and design changes made to the front exhaust pipe and covers to address the concerns of some customers regarding a rattle-type noise or fluttering sound coming from the undercarriage, during acceleration. These noises may be caused by cracking in the front exhaust pipe. The pipe material has been changed from a ferritic stainless steel to austenitic stainless steel. The associated covers have incorporated a shape change to fit accordingly to the bellows section of the front pipe. If this described condition is confirmed, the front exhaust pipe and covers should be inspected and if determined necessary, replaced as a set.
PART INFORMATION:
| Part Description | Part Number | Quantity |
| CONVERTER COMPLETE-FRONT | 44620AE960 | 1 |
| COVER COMPLETE-CONVERTER PIPE,FRONT UPR | 44651AJ320 |
1 |
| COVER COMPLETE-CONVERTER PIPE,FRONT LWR | 44651AJ330 |
1 |
| GASKET-EXHAUST PIPE FRONT | 44616AA290  |
2 |
| GASKET-EXHAUST PIPE REAR | 44022AA123 | 1 |
| GASKET-EXHAUST JOINT | 44616AA330 |
1 |
NOTE: The parts listed above in gray are one-time use.
REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.
Description of Changes:
| Part Description | Number | Areas of Change | Details |
| Front Exhaust Pipe
(CONVERTER COMPLETE-FRONT) |
1 | Bellows | Material Change |
| 2 | Holder | Re-Shaped | |
| 3 | Upstream Holder | Re-Sized | |
| 4 | Downstream Holder | Re-Sized | |
| 5 | Upper Elbow | Re-Shaped | |
| 6 | Lower Elbow | Re-Shaped | |
| Upper Cover
(COVER COMPLETE-CONVERTER PIPE FRONT) |
7 | Upper Cover | Re-Shaped (Described Next Page) |
| Lower Cover
(COVER COMPLETE-CONVERTER PIPE FRONT) |
8 | Lower Cover | Re-Shaped (Described Next Page) |
SERVICE PROCEDURE / INFORMATION:
REMINDER: Customer satisfaction and retention starts with performing quality repairs.
The service procedures for replacement of the front exhaust pipe & covers remain unchanged. Always refer to the applicable Service Manual and review the full requirements of the repair being performed. The Service Manual procedures contain information critical to performing an effective repair the first time, every time. This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time use parts needed for a complete and lasting repair.
Refer to the applicable Subaru Service Manual: Engine > EXHAUST > Front Exhaust Pipe
IMPORTANT NOTES:
- The NEW exhaust pipe MUST be replaced with BOTH covers as a set.
- The Service Manual uses a black star (★) in the component breakdown illustration to indicate one-time use
- Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned
- Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| SUBARU | FORESTER | 2017-2018 |
1 Associated Document
Manufacturer Communications
NUMBER: 09-84-22R
DATE: 01/20/22
REVISED: 11/1/22
https://www.nhtsa.gov/recalls?nhtsaId=10226829
MC-10226829-0001.pdf 2455.838KB
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NHTSA ID Number: 10207191
Manufacturer Communication Number: 09-84-22
Summary
This bulletin announces design changes made to the front exhaust pipe and covers to address the small number of customer concerns regarding a rattle-type noise from the undercarriage during acceleration.
1 Associated Document
Manufacturer Communications
NUMBER: 09-84-22
DATE: 01/20/22
https://www.nhtsa.gov/recalls?nhtsaId=10207191
MC-10207191-0001.pdf 1333.471KB
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NHTSA ID Number: 10226835
Manufacturer Communication Number: Subarunet Announ
Summary
As part of Subaruâ??s dedication to customer satisfaction, Subaru of America, Inc. (SOA) is announcing an extension to the Emissions Warranty for Front Exhaust Pipe Bellows cracks on certain 2017-2018MY Forester vehicles. This will extend coverage under the Emissions Warranty on vehicles sold or leased in the United States.
Subarunet Announcement
To: All Subaru Retailers From: Subaru of America, Inc.
Date: November 1, 2022
Title: Exhaust Pipe (Front) Warranty Extension, (WI22-013)
As part of Subaru’s dedication to customer satisfaction, Subaru of America, Inc. (SOA) is announcing an extension to the Emissions Warranty for Front Exhaust Pipe Bellows cracks on certain 2017-2018MY Forester vehicles. This will extend coverage under the Emissions Warranty on vehicles sold or leased in the United States.
Please note the following important details regarding this program and review them with all appropriate personnel:
Exhaust Pipe (Front), Warranty Extension
SOA is extending the emissions warranty coverage of certain 2017-2018MY Forester vehicles to address the concerns of some customers regarding a rattle-type noise or fluttering sound coming from the undercarriage during acceleration. These noises may be caused by cracking in the front exhaust pipe. This warranty extension will cover these concerns, should they develop during the warranty extension period.
The coverage period extends the vehicle’s Emissions Warranty as it applies to the Front Exhaust Pipe to fifteen (15) years or 150,000 miles whichever comes first. Repairs performed during this extended coverage period must be completed prior to the expiration of the fifteen (15) years / 150,000 mile period.
For vehicles that already have coverage for 15 years or 150,000 miles pursuant to the California Partial Zero Emissions Vehicle (PZEV) regulations, you should submit any applicable claims under that warranty. This warranty extension is intended for vehicles that do not already have coverage for 15 years or 150,000 miles. Please refer to the Subaru Claims Policies and Procedures Manual for emissions warranty coverage details in your state.
NOTE: Exhaust Pipe (Front) Bellows Warranty Extension is subject to the same terms and conditions set forth in the Emissions Warranty unless expressly modified by terms outlined in the Customer Notification Letter, with extension coverage being provided only upon completion of the Exhaust Pipe Front (EPF) Replacement service procedure (Service bulletin #09-84-22). Retailer personnel are highly encouraged to review and be familiar with these terms and conditions prior to applying this extended coverage.
Owner Notification
Subaru is sending a letter to all owners of affected vehicles. A copy of the Customer
Notification Letter is linked here for reference. (Insert Hyperlink) Customer letters should begin mailing mid-November.
Technical Instructions / Claim Procedures
Detailed instructions regarding the repair and warranty claim procedures will be provided in #0984-22 Technical Service Bulletin.
New and Pre-owned Vehicles in Retailer Inventory:
Subaru requests, for all pre-owned vehicles covered by this program, all retailers inform customers at the time of sale the vehicle is covered by a Warranty Extension program. Sharing a copy of the Customer Notification Letter (as linked previously in this announcement) is strongly recommended to ensure this information is fully communicated.
Customer Reimbursement
Subaru is reimbursing customers who previously paid for repair or replacement related to this Exhaust Pipe (Front) Warranty Extension due to conditions that would normally have been covered if the vehicle was still under the terms of the Emissions Warranty. If a customer has paid to have a repair or replacement performed sometime in the past, they may be eligible for reimbursement under the terms of this Warranty Extension. Customers can apply for reimbursement online by going to www.recallapps.com/app/Subaru.
If they did not receive the letter, they may contact the Exhaust Pipe (Front) Warranty Extension Hotline at 877-551-7149 for specific information.
Coverage Questions
Any questions regarding warranty coverage should be directed to the Subaru Claims Helpline by calling 1-866-SUBARU2 (1-866-782-2782).
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| SUBARU | FORESTER | 2017-2018 |
1 Associated Document
Manufacturer Communications
Date: November 1, 2022
Title: Exhaust Pipe (Front) Warranty Extension, (WI22-013)
https://www.nhtsa.gov/recalls?nhtsaId=10226835
MC-10226835-0001.pdf 110.011KB
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- ✔️ All of Our Items are 100% In Original Packaging! You Will Never Receive a Used Item From Us!
- ✔️ Items are Exactly the Same as Shown in the Images! You Will Receive the Exact Item You Purchased!
- ✔️ Installation Made Easy on All of Our Items! Little to No Modifications needed at Best!
- ✔️ 30 Days Refund & 90 Days Defective Item Replacement Warranty! Any Issues With Your Item Please Call/Email Us and We Will Help You!
- ✔️ FITMENT: Compatible with Subaru Impreza 2002-2007 WRX STI 2.0L/2.5L engine models only (Does not fit non- turbocharged engine models).
- Premium Aluminized Steel Construction: Crafted for durability, our exhaust components are constructed from high-quality aluminized steel, providing longevity and corrosion resistance for exceptional performance
- Complete Exhaust System: This kit includes a resonator pipe/center muffler and two rear mufflers (left and right), offering a comprehensive solution for upgrading your vehicle's exhaust system
- Enhanced Performance: The Northeastern Exhaust system is designed to optimize exhaust flow, potentially leading to increased horsepower and torque while improving the overall driving experience
- Free Gaskets Included: Enjoy the convenience of included gaskets, making the installation process smoother and cost-effective; No need to search for additional components
![MAYASAF Catalytic Converter w/Gasket Kit Exhaust Manifold [2.5L] for Subaru 2006-2010 Forester/ 2006-11 Impreza/ 2006-09 Legacy/ 2006-09 Outback, for Saab 2006 9-2X 2.5L(EPA Compliant)](https://m.media-amazon.com/images/I/41lk0tL+AxL._SL160_.jpg)
- 【Attention】 Not ship to states such as California, Colorado, Maine, and New York, etc. Please consult your state’s aftermarket converter regulations before purchase.
- 【Vehicle Fitment】Fit [2.5L] for Subaru 2006-2010 Forester/ 2006-11 Impreza/ 2006-09 Legacy/ 2006-09 Outback, for Saab 2006 9-2X. Please make sure this item fits your vehicle.
- 【Direct Replacement】Matched with the original vehicle, installed easily to existing exhaust system without doing extra modification, professional installation is highly recommended.
- 【DURABLE】Made from Features HD-Stainless steel, internal structure is carefully designed to provide more oxygen to your engine, fully tested under the extreme conditions for service life.
- 【Worry-free Aftermarket】EPA CERTIFIED, backed in 2 years or 50,000 miles limited warranty, for any manufacturer defect. Kindly let us know if you have any problems, let's make it right!
- Fits All 2015-2021 Subaru WRX | WRX STi Models ( Does Not Work with Aftermarket Exhaust System or SPT Mid Pipe )
- 100 % Brand New Condition, A Brand-New, Unused, Unopened, Undamaged Item in its Original Packaging (Where Packaging is Applicable).
- Package is Included with 1 X Pair of Subaru WRX STi Stainless Steel Double Wall Quad Burnt Tips Axle Back Exhaust ( Left & Right ), 2 X Pair of Hangers ( Left & Right ), 1 X Pair of Gasket ( Left & Right ) & 2 X Pair of Nut & Bolt ( Left & Right )
- Test Fitted Prior Shipment to Ensure Fitment Issue ( Guarantee to Fit ) - Does Not Fit With Aftermarket Exhaust System or SPT Mid Pipe
![DNA MOTORING CBE-WRX02-OE Stainless Steel Cat Back Exhaust System [Compatible with 02-07 Subaru Impreza WRX/WRX STI]](https://m.media-amazon.com/images/I/41KRzTWh0VL._SL160_.jpg)
- 【FITMENT】Compatible with 02-07 Subaru Impreza WRX/WRX STI
- 【Quality Construction】Made of High Quality T-304 Stainless Steel with Computerized Mandrel-Bends for Strength and Durability. TIG welded CNC machine flange for resistance against pressure and corrosion.
- 【Enhance Performence】Dyno proven to instantly increases 15 - 25 horsepower / low end torque. Aggressive deep and smooth tone while ensures smooth exhaust gas flow, increase engine output and efficiency.
- 【Muffler & Diameter】4"(Od) Muffler rolled tip/ 2. 25"(Id) inlet/ 2. 25"(Id) main piping/ 14mm thick double walled Muffler tip
- 【Design】The larger pipes, low-restriction mufflers, and tuned resonators of a well-designed performance exhaust system can make stunned effect on your vehicle: lower auto exhaust back pressure and a much better sound.
- Fits All 2015-2021 Subaru WRX | WRX STi Models ( Does Not Work with Aftermarket Exhaust System or SPT Mid Pipe )
- 100 % Brand New Condition, A Brand-New, Unused, Unopened, Undamaged Item in its Original Packaging (Where Packaging is Applicable).
- Package is Included with 1 X Pair of Subaru WRX STi Stainless Steel Double Wall Quad Tips Axle Back Exhaust ( Left & Right ), 2 X Pair of Hangers ( Left & Right ), 1 X Pair of Gasket ( Left & Right ) & 2 X Pair of Nut & Bolt ( Left & Right )
- Test Fitted Prior Shipment to Ensure Fitment Issue ( Guarantee to Fit ) - Does Not Fit With Aftermarket Exhaust System or SPT Mid Pipe
- COMPATIBILITY – Fits 1998-1998 Subaru Forester; 1999-1999 Subaru Forester; 2000-2000 Subaru Forester; 2001-2001 Subaru Forester; 2002-2002 Subaru Forester; 2003-2003 Subaru Forester; 2004-2004 Subaru Forester; 2005-2005 Subaru Forester
- GET THE RIGHT PART -- Before purchasing, research to ensure that the part will fit your vehicle; enter all vehicle information (year, make, model, engine and trim) for compatibility and check qualifier notes
- INHIBITS CORROSION -- Aluminized-steel construction and internal drainage system helps inhibit corrosion
- BUILT TO LAST -- Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
- EASY TO INSTALL -- Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation that doesn't require specialized fabrication and/or welding
- PREMIUM STAINLESS STEEL: Our Exhaust Resonator Y-Pipe is meticulously crafted from durable stainless steel, guaranteeing durability and resistance to corrosion, even in challenging driving conditions.
- EASY TO INSTALL: This Exhaust Resonator Y-Pipe can be effortlessly installed by a professional without the need for any welding. Additionally, you will receive complimentary exhaust Gaskets and Clamps to ensure a hassle-free installation, eliminating the requirement for specialized fabrication or welding.
- COMPREHENSIVE KIT: In addition, this item includes Gaskets and Clamps sparing you the inconvenience of hunting down extra components for installation.
- OPTIMIZED EXHAUST FLOW: Designed to enhance exhaust flow, the Exhaust Resonator Y-Pipe minimizes back pressure, potentially leading to improved horsepower and torque for your car.
- RELIABILITY: Trust Northeastern Exhaust for high-quality products designed to deliver reliable performance and easy installation, ensuring you have the best for your car.
- COMPATIBILITY – Fits 2010-2010 Subaru Outback; 2011-2011 Subaru Outback; 2012-2012 Subaru Outback; 2013-2013 Subaru Outback; 2014-2014 Subaru Outback; 2015-2015 Subaru Outback; 2016-2016 Subaru Outback; 2017-2019 Subaru Outback
- GET THE RIGHT PART -- Before purchasing, research to ensure that the part will fit your vehicle; enter all vehicle information (year, make, model, engine and trim) for compatibility and check qualifier notes
- STAINLESS STEEL INHIBITS CORROSION -- The only broad-market muffler with 100% stainless-steel construction that delivers longer life versus aluminized mufflers while an internal drainage system reduces moisture collection
- EASY TO INSTALL -- Direct-fit bolt-on replacement solution with OE-style hangers, brackets and pipe routings for easy installation and doesn't require specialized fabrication and/or welding
- BUILT TO LAST -- Internal partitions and mechanically joined tubes allow expansion and contraction during temperature changes to minimize distortion while spun-locked heads and OE-style spot welds provide stability and longer service life
- Direct Fit: Specifically designed to fit 2009-2013 Subaru Forester and 2008-2011 Impreza models, ensuring a seamless replacement without modifications.
- Material: Constructed from high-quality stainless steel for enhanced durability, corrosion resistance, and long-lasting performance.
- Comprehensive Kit: In addition, this item includes hardware sparing you the inconvenience of hunting down extra components for installation
- Easy Installation: Designed for straightforward installation by professional mechanics, reducing installation time and costs.
- Warranty: Backed by a warranty against defects, providing peace of mind and ensuring product quality and reliability.
Last update on 2024-06-07 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
Bulletin Number: 09-84-22R; Revised: 11/1/22 Page 1 of 4 SERVICE BULLETIN Continued… CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. Subaru Service Bulletins are intended for use by professional technicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described, DO NOT assume that this Service Bulletin applies to your vehicle, or that your vehicle will have that condition. Subaru of America, Inc. is ISO 14001 Compliant ISO 14001 is the international standard for excellence in Environmental Management Systems. Please recycle or dispose of automotive products in a manner that is friendly to our environment and in accordance with all local, state and federal laws and regulations. NUMBER: 09-84-22R DATE: 01/20/22 REVISED: 11/1/22 APPLICABILITY: 2017-18MY Forester 2.5L SUBJECT: Exhaust Pipe Front (EPF) Replacement & Warranty Extension INTRODUCTION: This bulletin announces Warranty Extension and design changes made to the front exhaust pipe and covers to address the concerns of some customers regarding a rattle-type noise or fluttering sound coming from the undercarriage, during acceleration. These noises may be caused by cracking in the front exhaust pipe. The pipe material has been changed from a ferritic stainless steel to austenitic stainless steel. The associated covers have incorporated a shape change to fit accordingly to the bellows section of the front pipe. If this described condition is confirmed, the front exhaust pipe and covers should be inspected and if determined necessary, replaced as a set. PART INFORMATION: Part Description Part Number Quantity CONVERTER COMPLETE-FRONT 44620AE960 1 COVER COMPLETE-CONVERTER PIPE,FRONT UPR 44651AJ320 1 COVER COMPLETE-CONVERTER PIPE,FRONT LWR 44651AJ330 1 GASKET-EXHAUST PIPE FRONT 44616AA290 2 GASKET-EXHAUST PIPE REAR 44022AA123 1 GASKET-EXHAUST JOINT 44616AA330 1 NOTE: The parts listed above in gray are one-time use. REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired. ATTENTION: GENERAL MANAGER q PARTS MANAGER q CLAIMS PERSONNEL q SERVICE MANAGER q IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. ©2022 Subaru of America, Inc. All rights reserved. Bulletin Number: 09-84-22R; Revised: 11/1/22 Page 2 of 4 Continued… Description of Changes: Part Description Number Areas of Change Details Front Exhaust Pipe (CONVERTER COMPLETE-FRONT) 1 Bellows Material Change 2 Holder Re-Shaped 3 Upstream Holder Re-Sized 4 Downstream Holder Re-Sized 5 Upper Elbow Re-Shaped 6 Lower Elbow Re-Shaped Upper Cover (COVER COMPLETE-CONVERTER PIPE FRONT) 7 Upper Cover Re-Shaped (Described Next Page) Lower Cover (COVER COMPLETE-CONVERTER PIPE FRONT) 8 Lower Cover Re-Shaped (Described Next Page) Bulletin Number: 09-84-22R; Revised: 11/1/22 Page 3 of 4 Continued… SERVICE PROCEDURE / INFORMATION: REMINDER: Customer satisfaction and retention starts with performing quality repairs. The service procedures for replacement of the front exhaust pipe & covers remain unchanged. Always refer to the applicable Service Manual and review the full requirements of the repair being performed. The Service Manual procedures contain information critical to performing an effective repair the first time, every time. This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time use parts needed for a complete and lasting repair. Refer to the applicable Subaru Service Manual: Engine > EXHAUST > Front Exhaust Pipe IMPORTANT NOTES: • The NEW exhaust pipe MUST be replaced with BOTH covers as a set. • The Service Manual uses a black star () in the component breakdown illustration to indicate one-time use parts. • Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned • Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.- lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor Bulletin Number: 09-84-22R; Revised: 11/1/22 Page 4 of 4 WARRANTY CLAIM / EXTENSION INFORMATION: The Warranty Extension for Front Exhaust Pipe will be extended to 15 Year (180 months) or 150,000 miles (240,000km). Labor Description Labor Operation # Labor Time Fail Code EXHAUST PIPE FRONT/FR RT PIPE &/OR GASKET R&R B229211 0.6 EAK-25 EXHAUST SYTEM NOISE/LEAK TEST C229001 0.2 States Original Emission Warranty Warranty Extension 2017 2018 2017 2018 US PZEV States (Under CA State Emission) 15 Years / 150K miles 7 Years / 70K miles 15 Years / 150K miles 15 Years / 150K miles US Non-PZEV States 8 Years / 80K miles 8 Years / 80K miles 15 Years / 150K miles 15 Years / 150K miles IMPORTANT REMINDERS: • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time. • Always check for any open recalls or campaigns anytime a vehicle is in for servicing. • Always refer to STIS for the latest service information before performing any repairs.
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SEOCONTENT-END
