Squeak Sound During Front Window Operation / Design Change to Running Channel Seal – 2019-2021 Subaru Forester

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NHTSA ID Number: 10208699

Manufacturer Communication Number: 12-233-22

Summary

This bulletin announces the design change to the front window channel running channel seals.

 


NUMBER: 12-233-22
DATE:
  02/11/2022

INTRODUCTION:

This bulletin announces the design change to the front window channel running channel seals. A new surface material has been introduced to reduce any friction with the window glass. This change reduces the audible operation when the window is operated in the up or down direction. If a customer experiences any excessive “Squeak-type” sound(s) while operating the front window(s), replace the affected running channel seal.

 

PART INFORMATION:

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

Part Description Part Number
RUN CHANNEL-FRONT DOOR,RIGHT 63527SJ001
RUN CHANNEL-FRONT DOOR,LEFT 63527SJ011

 

SERVICE PROCEDURE / INFORMATION:

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

The service procedures for the front door running channel seals DO NOT require the removal of the front door vapor barrier. See the instructions listed below for details.

IMPORTANT NOTES:

  • Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned.
  • Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.
  • The front door running channel seal can be replaced WITHOUT the moisture barrier removed. See bellow for added replacement tips. Always inspect the moisture barrier condition and confirm the barrier is sealed properly.

 

STEP 1: Position the affected window slightly lower than half-way open.

 

STEP 2: Remove the door trim. Refer to STIS: Body &Electrical/WIRING SYSTEM > EXTERIOR/ INTERIOR TRIM > Door Trim

 

NOTE: It is good practice to inspect the condition of the moisture barrier at this time.

 

STEP 3: Remove the front door speaker. Refer to STIS: Body & Electrical/WIRING SYSTEM > ENTERTAINMENT & MONITORING > Front Speaker

 

STEP 4: Using a plastic trim tool, release the upper section of the channel seal from the guide track.

 

STEP 5: Pull the rear section of the seal out by hand while applying forward pressure to the window glass. This will allow less resistance. With the rear section removed, the front section of the seal has less tension, allowing an easier removal. Remove the front section by pulling it out of the channel.

 

NOTE: SOA glass cleaner (SOA868V9130) or equivalent can be used as an installation lubricant.

 

CAUTION: Do Not use any silicone-based lubricants when installing the channel seal. These types of lubricants will not dry and cause an unsecure fit of the window seal.

 

STEP 6: Install the front section of the seal first. Start by pushing the seal down the upper portion of the channel.

 

STEP 7: Once the seal is pushed down far enough, reach through the access hole created by the removed speaker, and pull the seal down to the desired length.

 

STEP 8: While applying forward pressure to the window glass, push the rear section of the seal into the channel until the desire depth is made.

 

STEP 9: The top section of the seal can now be installed. It is Important the alignment of the seal is correct. Use special attention to the front corner glass area of the seal. An alignment hole in the door is matched to bulged portion of the seal.

 

STEP 10: Reinstall the door speaker. Refer to STIS: Body & Electrical/WIRING SYSTEM > ENTERTAINMENT & MONITORING > Front Speaker

 

STEP 11: Reinstall the door trim. Refer to STIS: Body &Electrical/WIRING SYSTEM > EXTERIOR/INTERIOR TRIM > Door Trim

 

STEP 12: Function test the window operation. Ensure the seal is free from binding, pinching, etc.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
SUBARU FORESTER 2019-2021

 


1 Associated Document

Manufacturer Communications

NUMBER: 12-233-22
DATE: 02/11/2022

https://www.nhtsa.gov/recalls?nhtsaId=10208699

MC-10208699-0001.pdf 1899.538KB

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