WRC-22 – Engine Harness and ECM replacement – 2022 Subaru Outback

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July 1, 2022 NHTSA CAMPAIGN NUMBER: 22V473000

Loose Electrical Connection May Cause Engine Stall

A loose electrical connection to the ECU may cause an engine stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V473

Manufacturer SubarueBay of America, Inc.

Components ENGINE AND ENGINE COOLING, ELECTRICAL SYSTEM

Potential Number of Units Affected 15

 

Summary

SubarueBay of America, Inc. (SubarueBay) is recalling certain 2022 Outback vehicles. The engine wiring harness may have been damaged, resulting in a loose electrical connection to the engine control unit (ECU).

 

Remedy

Dealers will replace the engine wiring harness and ECU, free of charge. Owner notification letters are expected to be mailed August 30, 2022. Owners may contact SubarueBay’s customer service at 1-844-373-6614. SubarueBay’s number for this recall is WRC-22.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Subaru has a Recall

 


NUMBER: WRC-22
DATE:  07/06/22
NHTSA ID:  22V-473

APPLICABILITY:2022 MY Outback 2.4L (turbo)
SUBJECT:Safety Recall – Engine Harness and ECM replacement

 

INTRODUCTION:

SubarueBay of America, Inc. (SubarueBay) is initiating a new safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

DESCRIPTION OF THE DEFECT AND SAFETY RISK

Due to a deformed terminal on an engine test harness used during vehicle production, the engine wiring harness in the affected vehicles may contain a damaged female terminal. A damaged female terminal may result in poor contact with the male terminal of the engine control unit (ECU). If the terminals lose connection while driving, the vehicle may experience a complete loss of motive power without the ability to restart, increasing the risk of a crash.

 

Remedy

The engine wiring harness and ECM will be replaced at no cost to the customer.

 

Affected Vehicles

A total of 15 U.S. Outback vehicles will be affected by this recall, as listed below:

Model YearCarlineProduction Date Range
2022Outback (turbo)May 3, 2022 – May 5, 2022

Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available.

 

Retailer Responsibility

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized SubarueBay Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6  and will also be in breach of the SubarueBay Dealer Agreement.

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin

Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

 

Owner Notification

SubarueBay will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when the notification is scheduled.

 

PART INFORMATION:

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

ModelPart DescriptionPart Number
OutbackUNIT-EGI CONTROL22765AR991
HARN-ENG24020AG73A
Outback WildernessUNIT-EGI CONTROL22765AR251
HARN-ENG24020AH21A

 

IMPORTANT: The engine harnesses and engine control units required for this repair are on hold, due to the limited scope of this recall. Retailers must contact the PICs with the affected VIN for release.

 

One-Time Use Parts
Part DescriptionPart NumberQuantity
GSKT-INT MANIF14035AA74A2
GSKT-EGR PIPE14738AA29A1
GSKT-THROT CHMBR16175AA53A1
GSKT-AIR INT DUCT14497AA0701
GSKT-AIR INT DUCT14497AA0801
GSKT-INTER COOLER21896AA1301
GSKT-EGR PIPE14738AA3401

 

SERVICE PROCEDURE / INFORMATION:

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

CRITICAL: There are added tips and warnings provided below within the service procedure. It is IMPORTANT to read ALL the information below fully before proceeding to prevent any damage to the engine electrical system components.

CAREFULLY replace the engine wiring harness FIRST following the additional tips below in conjunction with the procedure in the applicable Service Manual: Engine > FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) > Engine Wiring Harness.

CRITICAL:  NEVER INSTALL THE NEW ENGINE WIRING HARNESS CONNECTIONS TO THE ORIGINAL ECM. DOING SO WILL LIKELY DAMAGE THE NEW WIRE HARNESS TERMINAL CONNECTIONS.

CAREFULLY replace the ECM following the procedure in the applicable Service Manual: Engine > FUEL INJECTION (FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) >Engine Control Module.

  • ALWAYS confirm the connector levers are in the fully locked position. See images below.
  • ALWAYS perform the “Entry VIN” procedure using SSM.
  • ALWAYS perform immobilizer registration when the ECM is replaced. Information regarding immobilizer related procedure information can be found in TSB 15-246-19R. More detailed instructions for performing all immobilizer-related functions can be found on STIS under the Other/Miscellaneous Publication Type: “20MY Registration Manual for Immobilizer” or by searching Document Code: S1108BE.

IMPORTANT REMINDER: NEVER INSTALL THE NEW ENGINE WIRING HARNESS CONNECTIONS TO THE ORIGINAL ECM. DOING SO WILL LIKELY DAMAGE THE NEW WIRE HARNESS TERMINAL CONNECTIONS.

ADDITIONAL NOTES:

  • When reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.
  • Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, the position must also be noted and relearned.

 

SERVICE PROCEDURE TIPS:

The SubarueBay Service Manual does not describe the procedures shown in the photos below. The harness can be removed with less difficulty when following the guided tips provided below. Review these tips in their entirety before proceeding with any work procedures.

TIP 1) Remove the battery from the vehicle.

TIP 2) Remove the two bolts securing the engine oil cooler pipe. DO NOT remove the water hose. This eliminates engine coolant loss.

NOTE: The lower bolt can be removed easily with the vehicle on a lift.

TIP 3) It is not necessary to remove the entire PCV pipe. Detach the pipe from the holding clamp. This will avoid replacement of the PCV pipe which is a one-time use part.

TIP 4) The throttle body assembly does not have to be fully removed. Remove the four mounting bolts and disconnect the wiring harness connection. The throttle body assembly can be repositioned with the pre-heater (coolant) hoses attached to gain sufficient access.

Use CAUTION to not damage the throttle plate during this procedure.

TIP 5) CAREFULLY raise the vehicle and disconnect the five electrical connectors and the harness mounting clips. Remove the mounting bolt and the spring lock on the intake duct. Refer to the images below.

 

ADDITIONAL PROCEDURE INFORMATION:

  • Reassemble all removed components in the reverse order of disassembly.
  • REMINDER reconnect the ECM and EGI harness ONLY AFTER BOTH have been replaced.
  • When reconnecting the positive battery terminal, torque to 6Nm (2.6ftlbs. or 53.1inchlbs.). When reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
SUBARUeBayOUTBACK2022

 


7 Associated Documents

SubarueBay – Remedy Instructions and TSB – July 2022

RCRIT-22V473-6615.pdf 5133.226KB

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Recall 573 Report

RCLRPT-22V473-5652.PDF 213.862KB

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Recall Acknowledgement

RCAK-22V473-9182.pdf 646.02KB

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SubarueBay – Subarunet Announcement – July 2022

RCMN-22V473-3194.pdf 185.809KB

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SubarueBay – Subarunet Announcement – July 2022

RCMN-22V473-8914.pdf 184.289KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V473-0213.pdf 211.527KB

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Recall 573 Report – March 27, 2023

RCLRPT-22V473-6256.PDF 213.865KB

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Latest Recalls Documents

 


NHTSA ID Number: 10216995

Manufacturer Communication Number: SubaruNet Announ

Summary

(Owner Notification SubarueBay will notify affected vehicle owners by first class mail on August 1, 2022). SubarueBay of America, Inc. (SubarueBay) is initiating this safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

1 Associated Document

Manufacturer Communications

Date: July 25, 2022
UPDATE Safety Recall: WRC-22 Engine Harness Damage

MC-10216995-0001.pdf 188.309KB

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NHTSA ID Number: 10216992

Manufacturer Communication Number: SubaruNet Announ

Summary

SubarueBay of America, Inc. (SubarueBay) is initiating this safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness. (Owner Notification)

 

1 Associated Document

Manufacturer Communications

Date: July 25, 2022
UPDATE Safety Recall: WRC-22 Engine Harness Damage

MC-10216992-0001.pdf 184.289KB

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NHTSA ID Number: 10216973

Manufacturer Communication Number: WRC-22

Summary

SubarueBay of America, Inc. (SubarueBay) is initiating a new safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

1 Associated Document

Manufacturer Communications

NUMBER: WRC-22
DATE: 07/06/22
NHTSA ID: 22V-473

MC-10216973-0001.pdf 5137.41KB

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NHTSA ID Number: 10216966

Manufacturer Communication Number: SubaruNet Announ

Summary

(WRC-22) SubarueBay of America, Inc. (SubarueBay) is initiating a new safety recall for certain 2022 model year Outback vehicles equipped with a 2.4L turbo engine, which may contain damage to the engine wiring harness.

 

1 Associated Document

Manufacturer Communications

Date: July 6, 2022
New Safety Recall: WRC-22 Engine Harness Damage

MC-10216966-0001.pdf 189.829KB

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Reprogramming

What J2534 reprogramming capabilities are available?

(4a) J2534 Reprogramming

Subaru reprogramming files using a generic (non-OEM) SAEJ2534 pass-thru vehicle programming device are available by contacting Service Technical Information Company toll free at 1-866-428-2278. The cost for the CD-ROM with all reprogramming files is $75.00 plus S/H and applicable state tax. Files will be updated four (4) times per year, in CD-ROM format, with all available reprogramming service information at the same above offered cost. Authorized SubarueBay Dealers are provided the same reprogramming information.

Before purchasing, the reprogramming details can be found in the following Reprogramming J-2534 Files chart. Click the link to view the PDF chart.

SubarueBay J2534 Reprogramming software meets the latest available J2534-1 specification. Our Reprogramming J2534 Files chart does not specify the Calibration Identification Number (CID); however, this information is included in our offered CD-Rom.

Note: The ECM or TCMeBay being reprogrammed may already contain some or all of the reprogramming files listed in the Reprogramming J2534 Files chart shown by release date. It is possible to damage the vehicles ECM/TCMduring the reprogramming event. Once the reprogramming process has started, it is recommended not to interrupt the process until the event is completed. If you experience any problems, please contact your scan tool maker for further instructions.

 

(4b) Are all pre-2004MY SubarueBay vehicles compatible with J2534?

No. SubarueBay has no reprogramming capability for model years 1996-1998. Starting with our 1999 model year, please see our Reprogramming Pre-J2534 Files chart for affected model reprogramming information.

Both pre-J2534 reprogramming and J2534 pass thru reprogramming files are included in the offered HDS kit software for aftermarket service provider application.

WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light Tactrix Openport 2.0
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light CarDAQ-Pro All Makes J2534 Reprogramming Tool and Remote Assisted Programming Plus IVS360
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light RAP2 OEM J2534 Remote Reprogramming Tool
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light Autel MaxiFlash Xlink, J2534 Reprogramming Tool
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light MAXIFLASH PRO (ALT-MF2534)
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
WRC-22 - Engine Harness and ECM replacement - 2022 Subaru Outback | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

 


 

https://techinfo.subaru.com/

 


 

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Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API


 

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