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NHTSA ID Number: 10234271
Manufacturer Communication Number: 1112312
Summary
Ice and Snow Clogging of Evaporative System Hoses
NUMBER: 11-123-12
DATE: 12/03/12
APPLICABILITY: | 2011MY and later Forester |
SUBJECT: | Ice and Snow Clogging of Evaporative System Hoses DTC P1449 |
INTRODUCTION
This Service Bulletin provides a repair method for DTC P1449 which can occur should ice and snow clog the evaporative emission system hoses and / or the drain separator. Although this condition is rare, it can occur during heavy snow conditions when combined with extended periods of highway driving. The repair involves removal of the drain separator and installation of an evaporative hose kit which prevents recurrence of the condition. Should DTC P1449 set at a time when snow and ice is not an issue, follow the diagnostic procedure for the code in the applicable Service Manual.
PARTS INFORMATION
Parts Kit, part no. 42009SC000, contents shown in Figure 1 below.
SERVICE PROCEDURE / INFORMATION
- Remove the right rear tire and wheel assembly, mud flap (if equipped) and rear portion of the inner splash guard covering the filler neck.
- Disconnect the drain separator shown in the photo below from the drain hose.
- Remove and discard the drain separator and mounting bracket assembly.
Drain Separator and Mounting Bracket
Use Figure 2 above as a reference when performing the following steps of the kit installation.
- In place of the drain separator, connect the long end of the straight hose to the drain hose using a joint pipe.
- Wrap a rubber sheet around the straight hose. Center the sheet on the white mark supplied on the straight hose then secure the hose to the fuel tank flange hole using one of the tie-wraps.
(Extras of the rubber sheets are likely to be included in the kit.) - After wrapping the straight hose where indicated by the white marks and the filler pipe in the corresponding locations, secure the straight hose to the filler pipe as shown in Figure 2.
- Connect the short end of the straight hose to the end of the shaped hose that is opposite of the location mark using the other joint pipe.
- Wrap the connection (and the filler pipe) with a rubber sheet and secure it with a tie wrap as
shown in Figure 3 below.
- Temporarily reinstall the splash guard and confirm there is no interference between any of the new hoses and other components. Reposition the hoses as needed for adequate clearance.
- Complete the reinstallation of the splash guard, mud flap, and wheel assembly.
- Clear the ECM memory to complete the repair.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
SUBARU | FORESTER | 2011 |
1 Associated Document
Manufacturer Communications
NUMBER: 11-123-12
DATE: 12/03/12
https://www.nhtsa.gov/recalls?nhtsaId=10234271
NHTSA ID Number: 10065083
Manufacturer Communication Number: 11-123-12
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
1 Associated Document
Service Bulletin Document
NUMBER: 11-123-12
DATE: 12/03/12
https://www.nhtsa.gov/recalls?nhtsaId=10065083
- [Multifunction] Our automotive smoke machine can perform various tests such as: EVAP system test, car sealing test, fuel tank system test, exhaust system test, intake system test and various pipe fittings test, ect. It Could be used on all cars, motorcycles, snowmobiles, ATV, light trucks, boats, etc.
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- [Automotive Smoke Machine SD302] Solary SD302 auto smoke machine is a professional machine for automotive pipe system leak detection, will help you find leaks and fix most general smoke leak problems. Supports various systems smoke testing, such as EVAP system, exhaust system, intake system, fuel tank system, engine airtightness, various pipe fittings and so on. Suitable for cars, motorcycles, trucks, off-road vehicles and speedboats boat, ect.
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- 【 HIGH PERFORMANCE, PREMIUM BUILD】Made in the USA. Solid Thick Metal Construction for durability. Equipped with our brand new AutoLine Pro Ceramic Smoke Coil that outputs LOTS OF SMOKE and last a Lifetime. (Lifetime Guarantee!)
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- 【 HOW DOES IT WORK?】(1) Fill with the included OEM Approved Smoke Fluid. The kit operates with the included OEM Approved Fluid or you may use your own USP Mineral Oil / Baby Oil. (2) Fasten the Power Cable (3) Connect your Air Supply. ANY SIZE and ANY TYPE OF AIR COMPRESSOR WILL WORK. (4) Check for LEAKS with Smoke Detection Technology.
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- Automotive Smoke Machine for EVAP, Vacuum, Exhaust, and more leak testing diagnostics
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- Approved Smoke Fluid - Included
- Warranty - 3 Years Full Coverage
- Built in Air Pump - All you'll need is to use your vehicle's 12V Battery
- Approved Smoke Fluid - Included.
- Modes - Air mode to verify leaks even before introducing smoke. Smoke mode to introduce smoke into vehicle system for leak detection.
- 2 Gauges - Pressure gauge to monitor total system pressure. Flow gauge to monitor leak size.
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- 【Easy Operation】1.Fill 10ml-20ml test Johnson baby oil pink label (the most suitable oil) to the detector. 2. Disconnect the intake pipe of the car. Connect the intake pipe of the car with the detector. 3. Connect the detector with the DC12V battery, and it starts to work. 4.The pipe will be filled with smoke. Check the leak points. PLEASE NOTE: Too much oil will inundate the hydro-cylinder and too less oil will make less smoke.
- 【Smart Protection】The smoke tester has overheat and freeze protection it will be in self-protection state after a long working time to avoid the smoke maker overheated, the indicator light will be off. And the equipment will stop making smoke, until the temperature comes to safety level. You can cool the equipment with the air pump. Do not fill oil while working.
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- 【 PRECISE AND SAFE】Engineered 100% safe for all vehicles. Thick Smoke output detects even the smallest leaks. Every unit Is backed by 1 YEAR FULL COVERAGE WARRANTY! AS AN AMERICAN FAMILY BUSINESS, we stand proudly behind our products. If you have any issues, don't hesitate to contact us directly.
- 【 HOW DOES IT WORK?】(1) Fill with the included OEM Approved Smoke Fluid. The kit operates with the included OEM Approved Fluid or you may use your own USP Mineral Oil / Baby Oil. (2) Fasten the Power Cable (3) Connect your Air Supply. ANY SIZE and ANY TYPE OF AIR COMPRESSOR WILL WORK. (4) Check for LEAKS with Smoke Detection Technology.
- Automotive Smoke Machine for EVAP, Vacuum, Exhaust, and more leak testing diagnostics
- Built in 1-PSI Air Compressor - All you'll need is to use your vehicle's 12V Battery. 1-PSI is the industrial standard for automotive leak testing and is safe for EVAP systems which must be tested under 1 PSI to prevent damage.
- Approved Smoke Fluid - Included
- Warranty - 3 Years Full Coverage
Last update on 2024-06-18 / Affiliate links / Images from Amazon Product Advertising API
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SEOCONTENT-START
Bulletin Number: 11-123-12; Date: 12/03/12 Page 1 INTRODUCTION This Service Bulletin provides a repair method for DTC P1449 which can occur should ice and snow clog the evaporative emission system hoses and / or the drain separator. Although this condition is rare, it can occur during heavy snow conditions when combined with extended periods of highway driving. The repair involves removal of the drain separator and installation of an evaporative hose kit which prevents recurrence of the condition. Should DTC P1449 set at a time when snow and ice is not an issue, follow the diagnostic procedure for the code in the applicable Service Manual. PARTS INFORMATION Parts Kit, part no. 42009SC000, contents shown in Figure 1 below. NUMBER: 11-123-12 DATE: 12/03/12 APPLICABILITY: 2011MY and later Forester SUBJECT: Ice and Snow Clogging of Evaporative System Hoses DTC P1449 SERVICE BULLETIN ATTENTION: GENERAL MANAGER q PARTS MANAGER q CLAIMS PERSONNEL q SERVICE MANAGER q IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. Continued… CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. Subaru Service Bulletins are intended for use by professional technicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described, DO NOT assume that this Service Bulletin applies to your vehicle, or that your vehicle will have that condition. SUBARU OF AMERICA, INC. IS “ISO 14001 COMPLIANT” The international standard for excellence in Environmental Management Systems. Please recycle or dispose of automotive products in a manner that is friendly to our environment and in accordance with all local, state and federal laws and regulations. Figure 1 Straight Hose Short End Rubber Sheets Long End Shaped Hose Tie Wraps Joint Pipes Bulletin Number: 11-123-12; Date: 12/03/12 Page 2 Continued… SERVICE PROCEDURE / INFORMATION • Remove the right rear tire and wheel assembly, mud flap (if equipped) and rear portion of the inner splash guard covering the filler neck. • Disconnect the drain separator shown in the photo below from the drain hose. • Remove and discard the drain separator and mounting bracket assembly. Use Figure 2 above as a reference when performing the following steps of the kit installation. Figure 2 Drain Hose Connection point with joint pipe Straight Hose Rubber sheets and tie-wraps Filler Hose Fuel Tank Connection point with joint pipe Shaped Hose Fuel Filler pipe Location Mark Drain Separator and Mounting Bracket Bulletin Number: 11-123-12; Date: 12/03/12 Page 3 • In place of the drain separator, connect the long end of the straight hose to the drain hose using a joint pipe. • Wrap a rubber sheet around the straight hose. Center the sheet on the white mark supplied on the straight hose then secure the hose to the fuel tank flange hole using one of the tie-wraps. (Extras of the rubber sheets are likely to be included in the kit.) • After wrapping the straight hose where indicated by the white marks and the filler pipe in the corresponding locations, secure the straight hose to the filler pipe as shown in Figure 2. • Connect the short end of the straight hose to the end of the shaped hose that is opposite of the location mark using the other joint pipe. • Wrap the connection (and the filler pipe) with a rubber sheet and secure it with a tie wrap as shown in Figure 3 below. • Temporarily reinstall the splash guard and confirm there is no interference between any of the new hoses and other components. Reposition the hoses as needed for adequate clearance. • Complete the reinstallation of the splash guard, mud flap, and wheel assembly. • Clear the ECM memory to complete the repair. WARRANTY / CLAIM INFORMATION For vehicles within the Basic New Car Limited Warranty period, this repair may be claimed using the following information. LABOR DESCRIPTION LABOR OPERATION # FAIL CODE LABOR TIME REPAIR FOR ICE & SNOW CLOGGING DRAIN SEPARATOR A458-216 DCV-48 0.8 Figure 3 Shaped Hose Fuel Filler pipe Location Mark Rubber sheets secured with a tie-wrap
SEOCONTENT-END