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December 8, 2022 NHTSA CAMPAIGN NUMBER: 22V907000
Improperly Fastened Ground Bolts May Cause Fire
A melting ground terminal increases the risk of a fire.
NHTSA Campaign Number: 22V907
Manufacturer Subaru of America, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 271,694
Summary
Subaru of America, Inc. (Subaru
) is recalling certain 2019-2022 Ascent vehicles. The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened, which could result in melting of the ground terminal and surrounding components.
Remedy
Owners are advised to park their vehicle away from structures and to avoid leaving the vehicle unattended while the engine is running. An owner who notices or smells smoke coming from the dash or driver’s footwell area should immediately stop operating the vehicle and turn the ignition switch to the “Off” position. Dealers will replace the PTC heater ground bolts and if necessary, replace the ground wire and the connector holder, free of charge. Owner notification letters are expected to be mailed February 6, 2023. Owners may contact Subaru’s customer service at 1-844-373-6614. Subaru
’s number for this recall is WRL-22.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Subaru has a Recall
NUMBER: WRL-22R
DATE: 12/12/22
NHTSA: 22V-907
REVISED: 02/20/23
APPLICABILITY: | 2019-2022MY Ascent |
SUBJECT: | PTC Heater Ground Bolt |
Subaru of America, Inc. (Subaru
) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles.
DESCRIPTION OF THE DEFECT AND SAFETY RISK
The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire.
REMEDY
For all potentially affected vehicles, Subaru retailers will replace the PTC heater ground bolts and, if necessary, replace the ground wire harness and connector holder at no cost to the customer.
- As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed.
- Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed.
- If an owner notices or smells melting plastic or smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru
’s Roadside Assistance or the nearest Subaru
retailer for assistance.
AFFECTED VEHICLES
A total of 271,694 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available.
Model Year | Carline | Production Date Range |
2019-2022 | Ascent | February 23, 2018 – April 28, 2022 |
The VIN status for this recall will display as ‘Open-Limited Parts Available’ until the owner notification letters are mailed, at which time the status will be updated to ‘Open.’ Repairs can begin prior to the owner notification.
RETAILER RESPONSIBILITY
Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru
Dealer Agreement.
Any vehicles listed in any recall/campaign that are in retailer stock must be:
- Immediately identified
- Tagged or otherwise marked to prevent their delivery or use prior to repair
- Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin
Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.
OWNER NOTIFICATION
Subaru is in the process of obtaining current vehicle registration data and will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when owner notification is scheduled.
PART INFORMATION:
Up to two kits may be required for this procedure. The bolt kit is required on ALL vehicles. The harness kit is required if the inspection results confirm further harness work is required.
Part Description | Kit Part Number | Qty | Application | Ordering Method |
WRL-22 Bolt Kit | SOA635174 | 1 | Required on ALL vehicles | Ordered through PRIME |
WRL-22 Harness Kit | SOA635175 | 1 | Required on vehicles needing further harness work after inspection | Currently on HOLD. The PIC team will release the ordered parts when contacted & provided with a valid VIN and QMR number |
Bolt Kit (SOA635174) Components
Harness Kit (SOA635175) Components
REQUIRED TOOLS:
QMR INFORMATION:
The following are required when a harness kit (SOA635175) repair is necessary (arcing or melting found at the ground point):
- There is a QMR submission requirement should a repair require the harness kit (SOA635175).
- A TechShare QMR must be issued including photo(s) clearly showing the melting or arcing condition found at the ground point necessitating the repair.
- Include the VOR parts order number for the related harness kit (SOA635175) in the QMR comments. This will be used to prioritize release of parts as they become available.
- ALL claim submissions for repairs requiring a harness kit (SOA635175) will require attachment of photos to the claim submission documenting the condition found requiring a harness kit repair.
COMPONENT DESCRIPTION/CONFIGURATION:
Service Procedure / Flowchart:
NOTE**: If a torque of 13Nm cannot be achieved, a QMR must be submitted. Contact Techline for further instruction.
SERVICE PROCEDURE / INFORMATION:
REMINDER: Customer satisfaction and retention starts with performing quality repairs.
STEP 1: Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned.
STEP 2: CAREFULLY disconnect the ground terminal from the battery sensor.
STEP 3: Remove the mounting nut securing the left front side sill cover. CAREFULLY detach the front section of the left rear side sill cover. While holding the front section, use your other hand to detach and remove the left front side sill cover.
CAUTION: ALWAYS remove the cover when it is or has reached room temperature. Any attempts of removal in cold ambient temperatures may result in unwanted breakage DO NOT use excessive force when pulling the cover upward. This may cause damage to the cover.
STEP 4: Disconnect all electrical connections from the connector holder
STEP 5: Remove the two heater ground bolts.
STEP 6: Release the connector holder cover mounting clip security tabs.
CAUTION: To prevent any damage, DO NOT attempt to remove the connector holder WITHOUT releasing the security tabs first.
STEP 7: Move the connector holder aside to allow room for workspace.
STEP 8: Thread the thread chaser into both of the ground bolt holes. Use a torque wrench to turn the thread chaser. If the turning torque is 7Nm or higher, clean the threads with a tap and recheck the turning torque. Once the turning torque is less than 7Nm, continue to the next STEP.
STEP 9: Using a small flat head screwdriver, release the holding claw on the back of the connector
holder. With the claw released, remove the PTC heater ground terminal from the connector holder.
STEP 10: CAREFULLY inspect the PTC heater ground terminal and peripheral parts for any damage. See the example images of overheat damage below.
IMPORTANT: If any damage is found, a QMR will be required with detailed photos of the damage attached and the repair parts order information noted in the comments section.
STEP 11: Has any damage been found with the PTC heater ground terminal and/or the peripheral parts?
YES – Proceed to STEP 13.
NO – Proceed to STEPS 25, 26, & 27. Then proceed to STEP 33.
STEP 12: Pull the front left side cover in the horizontal direction to release the holding claws. Once released remove the cover.
STEP 13: CAREFULLY pull the trim panel toward the rear of the vehicle to release the mounting claws. Once released, remove the panel.
STEP 14: Remove the mounting screw and pull the lower cover toward the rear of the vehicle to release the mounting clips. Once released, disconnect all electrical connections and remove the panel.
STEP 15: Disconnect the data link connector. Disconnect the knee airbag module connector. CAREFULLY remove the knee airbag module.
STEP 16: Remove the mounting screw. Release the mounting claws. Remove the duct by pulling in the direction of the left front door.
STEP 17: Disconnect the electrical connections at the front of the fuse box. Remove the mounting nuts and screw. Move the fuse box toward the floor to allow for workspace.
STEP 18: Using needle nose pliers, pinch the claw of the connector holder and remove the ground terminal.
STEP 19: Release the locking tab using a flathead screwdriver. Disconnect all electrical connections and remove the connector holder.
STEP 20: Install the new connector holder supplied in harness kit (SOA635175). Connect all the electrical connections in the reverse order of disassembly. Secure the connector holder to the vehicle body with the mounting clip.
CAUTION: DO NOT install the mounting bolts at this time.
STEP 21: Disconnect the original ground wire connection. Connect the new ground harness supplied in the harness kit (SOA635175).
NOTE: The original ground wire will remain in place. The ends will be trimmed in later STEPS.
STEP 22: Route the new ground wire along the instrument panel harness as shown below.
STEP 23: Align and attach the ground terminal of the new ground wire to the connector holder.
STEP 24: Install the new ground bolts and torque to 13Nm.
IMPORTANT: CONFIRM bolts are torqued to 13Nm.
STEP 25: Confirm there is no movement with the ground terminal. Check for any loose contact by attempting to move the terminal with your fingers in an up/down direction. There is no need to pull the ground cable when checking for loose contact.
CAUTION: Any loose connection could cause a possible thermal event.
STEP 26: Connect all the previously removed connectors to the connector holder.
NOTE: If performing bolt replacement ONLY, proceed to STEP 33.
STEP 27: Using cable ties, secure the new ground wire at the six locations indicated in the images below. The original harness wire strap locations can be used as reference. Confirm the tension of the ground wire is evenly distributed.
NOTE: 12-inch wire straps are recommended for the best results.
CAUTION: Always trim the edges of the cable ties to prevent any interference with other parts.
STEP 28: Using side cutting pliers, CAREFULLY cut the ORIGINAL ground wire and remove the terminal.
STEP 29: Seal the cut end of the original ground wire with electrical insulation tape. The wire can then be taped to the new ground wire.
STEP 30: Cut the opposite end of the ORIGINAL ground wire and remove the connector.
STEP 31: Seal the cut end of the original ground wire with electrical insulation tape. The wire can then be taped to the new ground wire.
STEP 32: Reinstall all removed parts in the reverse order of disassembly.
IMPORTANT: Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.
SERVICE PROGRAM IDENTIFICATION LABEL:
Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support. Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels.
Chronology :
January 9, 2020 – Air tools introduced to the production line (replacing battery tool)
January 11, 2020 – Subaru received the first technical report exhibiting smoke from the driver’s side interior cabin
September 29, 2021 – Subaru received the first technical report involving fire damage. While a vehicle inspection identified the area of origination, a root cause could not be determined due to the significant damage caused by the fire.
February 24, 2022 – Subaru received the first technical report exhibiting smoke on a vehicle produced after the
Jan 9, 2020 tool change
April 29, 2022 – Subaru changed line tooling to DC tools capable of detecting torque and rotation angle
May 2022 – Subaru received the first technical report from the U.S. market involving fire damage on a vehicle produced after the Jan 9, 2020 tool change.
May-July 2022 Subaru conducted testing and evaluation to determine the specific conditions required to generate the heat necessary to cause the melting conditions being observed. It was determined that contact surface area was the primary condition. Low torque was a secondary condition.
August 15-30, 2022 – Subaru conducted a field evaluation study to understand the potential scope of the issue beyond the few incidents that were reported.
December 1, 2022 – Out of an abundance of caution, Subaru decided to conduct a voluntary safety recall.
Subaru is only aware of 11 technical reports in the U.S. market. Subaru
is not aware of any crashes or injuries resulting from this condition.
4 Affected Products
Vehicle
MAKE | MODEL | YEAR |
SUBARU![]() | ASCENT | 2019-2022 |
15 Associated Documents
Recall Acknowledgement
RCAK-22V907-6253.pdf 646.319KB
Defect Notice 573 Report
RCLRPT-22V907-5845.PDF 214.751KB
Subaru – Subarunet Announcement – December 2022
RCMN-22V907-8669.pdf 210.516KB
Subaru – Ascent Recall Announcement – December 2022
RMISC-22V907-1444.pdf 126.867KB
Remedy Instructions and TSB
RCRIT-22V907-2969.pdf 15354.098KB
Subaru – Subarunet Announcement – December 2022
Remedy Instructions and TSB
RCRIT-22V907-1342.pdf 15359.308KB
Subaru – Subarunet Announcement – January 2023
RCMN-22V907-4876.pdf 208.075KB
Subaru – Recall Campaign – January 2023
RCMN-22V907-0453.pdf 15333.547KB
Remedy Instructions and TSB
RCRIT-22V907-2218.pdf 2943.369KB
Remedy Instructions and TSB
RCRIT-22V907-9194.pdf 5005.103KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V907-5451.pdf 218.36KB
Subaru – PTC Heater Ground Bolt Training – February 2023
RCMN-22V907-5046.pdf 184.613KB
Subaru – Product Campaign Bulletin – February 2023
RCMN-22V907-7221.pdf 5392.44KB
ISSUED Renotification Notice
RCRN-22V907-7823.pdf 824.234KB
Latest Recalls Documents
NHTSA ID Number: 10232227
Manufacturer Communication Number: WRL-22R
Summary
Subaru of America, Inc. (Subaru
) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles.
1 Associated Document
Manufacturer Communications
NUMBER: WRL-22R
DATE: 12/12/22
NHTSA: 22V-907
REVISED: 02/20/23
MC-10232227-0001.pdf 5392.415KB
NHTSA ID Number: 10231298
Manufacturer Communication Number: WRL-22R
Summary
Subaru of America, Inc. (Subaru
) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles.
1 Associated Document
Manufacturer Communications
NUMBER: WRL-22R
DATE: 12/12/22
NHTSA: 22V-907
REVISED: 01/30/23
MC-10231298-0001.pdf 5005.103KB
NHTSA ID Number: 10228783
Manufacturer Communication Number: WRL-22
Summary
“Subaru of America, Inc. (Subaru
) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles. (PTC Heater)”
1 Associated Document
Manufacturer Communications
NUMBER: WRL-22R
DATE: 12/12/22
NHTSA: 22V-907
REVISED: 12/15/22
MC-10228783-0001.pdf 15359.308KB
NHTSA ID Number: 10231280
Manufacturer Communication Number: SubaruNet Announ
Summary
UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt (Owner notification)
1 Associated Document
Manufacturer Communications
Date: January 5, 2023
UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt
MC-10231280-0001.pdf 204.058KB
NHTSA ID Number: 10228784
Manufacturer Communication Number: SubaruNet Announ
Summary
Service, Parts, and Claim Instructions For detailed service, parts, and claim instructions, please refer to the WRL-22 Product Campaign Bulletin which is now available on STIS.
1 Associated Document
Manufacturer Communications
Date: December 13, 2022
UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt
MC-10228784-0001.pdf 210.516KB
NHTSA ID Number: 10228778
Manufacturer Communication Number: SubaruNet Announ
Summary
Subaru of America, Inc. (Subaru
) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles. (WRL-22)
1 Associated Document
Manufacturer Communications
Date: December 9, 2022
New Safety Recall: WRL-22 PTC Heater Ground Bolt
MC-10228778-0001.pdf 187.084KB
NHTSA ID Number: 10231314
Manufacturer Communication Number: SubaruNet Announ
Summary
WRL-22 PTC Heater Ground Bolt left side sill cover removal.
Subarunet Announcement
To: All Subaru Retailers From: Subaru
of America, Inc.
Date: January 24, 2022
UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt
Updated, Service Procedure
Higher than expected breakage of the Left rear side sill cover (aka. driver’s side door-sill trim) has been occurring during this service procedure. The latest update to the WRL-22 Technical Service Bulletin addresses this, and provides recommendations for accessing the PTC heater, without the need to fully remove the Left rear side sill cover. It is recommended that retailers implement this new procedure as soon as possible. Edits to the TSB are shown below.
The updated TSB has been uploaded to STIS.
STEP 3: Remove the mounting nut securing the left front side sill cover. CAREFULLY detach the front section of the left rear side sill cover. While holding the front section, use your other hand to detach and remove the left front side sill cover.
CAUTION: ALWAYS remove the cover when it is or has reached room temperature. Any attempts of removal in cold ambient temperatures may result in unwanted breakage. DO NOT use excessive force when pulling the covers. This may cause damage to the covers.
- As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed.
- Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed.
- If an owner notices or smells smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru
’s Roadside Assistance or the nearest Subaru
dealer for assistance.
1 Associated Document
Manufacturer Communications
Date: January 24, 2022
UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt
MC-10231314-0001.pdf 264.745KB
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SEOCONTENT-START
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1. Dominick Infante Director, Corporate Communications (856) 488-8615 dinfante@subaru.com Todd Hill Manager, Product Public Relations 856.488.3234 thill@subaru.com FOR IMMEDIATE RELEASE SUBARU ANNOUNCES RECALL ON 2019-2022 MODEL YEAR ASCENT December 9, 2022 – Camden, N.J. – Subaru of America, Inc. announced a safety recall on certain 2019-2022 model year (MY) Subaru Ascent vehicles. Subaru is announcing this recall to encourage owners of affected vehicles to contact an authorized Subaru retailer as soon as they receive notification of this recall from Subaru of America. The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components, increasing the risk of fire when the PTC heater is in operation. There have been no crashes or injuries due to this issue. For all the potentially affected vehicles, Subaru retailers will replace the PTC Heater Ground Bolts and replace the ground wire and connector holder if necessary. A small percentage of vehicles, estimated at 0.6%, will require ground and connector replacement. The inspection and repair will be completed at no cost to the customer. Until the inspection and repair is completed by an authorized Subaru dealer, customers are being advised to park their vehicle away from garages, car ports, or other structures, and to avoid leaving the vehicle unattended while the engine is running. If an owner notices or smells smoke coming from the dash or driver’s footwell area, they should immediately stop operating the vehicle and turn the ignition switch to the “off” position. If this occurs, the owner is advised to immediately contact Subaru’s Roadside Assistance program or nearest Subaru retailer for assistance. Vehicle owners will be contacted by mail within 60 days. To find out if a vehicle is affected, please go to https://www.subaru.com/recalls.html and enter the vehicle’s 17-digit vehicle identification number. Vehicle owners can also visit www.NHTSA.gov/recalls and enter the 17-digit vehicle identification 2. number for more information on this recall. Alternatively, call the Vehicle Safety Hotline 888-327-4236, Monday to Friday 8 a.m. to 8 p.m. ET; Hearing Impaired (TTY): 800-424-9153. Subaru of America, Inc. (SOA) is a wholly owned subsidiary of Subaru Corporation of Japan. Headquartered at a zero-landfill office in Camden, N.J., the company markets and distributes Subaru vehicles, parts and accessories through a network of more than 630 retailers across the United States. All Subaru products are manufactured in zero-landfill plants and Subaru of Indiana Automotive, Inc. is the only U.S. automobile manufacturing plant to be designated a backyard wildlife habitat by the National Wildlife Federation. SOA is guided by the Subaru Love Promise, which is the company’s vision to show love and respect to everyone, and to support its communities and customers nationwide. Over the past 20 years, SOA and the SOA Foundation have donated more than $270 million to causes the Subaru family cares about, and its employees have logged nearly 78,000 volunteer hours. As a company, Subaru believes it is important to do its part in making a positive impact in the world because it is the right thing to do.
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Bulletin Number: WRL-22R; Revised: 02/20/23 Page 1 of 23 PRODUCT CAMPAIGN BULLETIN Continued… CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. Subaru Service Bulletins are intended for use by professional technicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described, DO NOT assume that this Service Bulletin applies to your vehicle, or that your vehicle will have that condition. Subaru of America, Inc. is ISO 14001 Compliant ISO 14001 is the international standard for excellence in Environmental Management Systems. Please recycle or dispose of automotive products in a manner that is friendly to our environment and in accordance with all local, state and federal laws and regulations. NUMBER: WRL-22R DATE: 12/12/22 NHTSA: 22V-907 REVISED: 02/20/23 APPLICABILITY: 2019-2022MY Ascent SUBJECT: PTC Heater Ground Bolt Subaru of America, Inc. (Subaru) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles. DESCRIPTION OF THE DEFECT AND SAFETY RISK The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. REMEDY For all potentially affected vehicles, Subaru retailers will replace the PTC heater ground bolts and, if necessary, replace the ground wire harness and connector holder at no cost to the customer. • As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed. • If an owner notices or smells melting plastic or smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru’s Roadside Assistance or the nearest Subaru retailer for assistance. ATTENTION: GENERAL MANAGER q PARTS MANAGER q CLAIMS PERSONNEL q SERVICE MANAGER q IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. ©2022 Subaru of America, Inc. All rights reserved. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 2 of 23 Continued… AFFECTED VEHICLES A total of 271,694 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available. Model Year Carline Production Date Range 2019-2022 Ascent February 23, 2018 – April 28, 2022 The VIN status for this recall will display as ‘Open-Limited Parts Available’ until the owner notification letters are mailed, at which time the status will be updated to ‘Open.’ Repairs can begin prior to the owner notification. RETAILER RESPONSIBILITY Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. OWNER NOTIFICATION Subaru is in the process of obtaining current vehicle registration data and will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when owner notification is scheduled. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 3 of 23 Continued… PART INFORMATION: Up to two kits may be required for this procedure. The bolt kit is required on ALL vehicles. The harness kit is required if the inspection results confirm further harness work is required. Part Description Kit Part Number Qty Application Ordering Method WRL-22 Bolt Kit SOA635174 1 Required on ALL vehicles Ordered through PRIME WRL-22 Harness Kit SOA635175 1 Required on vehicles needing further harness work after inspection Currently on HOLD. The PIC team will release the ordered parts when contacted & provided with a valid VIN and QMR number Bolt Kit (SOA635174) Components Part Description Qty Image BOLT (Ground Bolt) 2 Harness Kit (SOA635175) Components Part Description Qty Image INST PNL HARN USA (PTC Heater Ground Wire) 1 CONNECTOR HOLDER LH 1 Bulletin Number: WRL-22R; Revised: 02/20/23 Page 4 of 23 Continued… REQUIRED TOOLS: Tool Description Application Image Thread Chaser (M6 x 1.0) For cleaning the female thread of the ground terminal. Tap (M6 x 1.0) For repairing female thread of the ground terminal. Tap Holder To be used with tap. QMR INFORMATION: The following are required when a harness kit (SOA635175) repair is necessary (arcing or melting found at the ground point): 1. There is a QMR submission requirement should a repair require the harness kit (SOA635175). • A TechShare QMR must be issued including photo(s) clearly showing the melting or arcing condition found at the ground point necessitating the repair. • Include the VOR parts order number for the related harness kit (SOA635175) in the QMR comments. This will be used to prioritize release of parts as they become available. 2. ALL claim submissions for repairs requiring a harness kit (SOA635175) will require attachment of photos to the claim submission documenting the condition found requiring a harness kit repair. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 5 of 23 Continued… COMPONENT DESCRIPTION/CONFIGURATION: Diagram 1 (94060XC110VH) (94060XC01AVH) Bulletin Number: WRL-22R; Revised: 02/20/23 Page 6 of 23 Continued… Diagram 2 Bulletin Number: WRL-22R; Revised: 02/20/23 Page 7 of 23 Continued… Diagram 3 Bulletin Number: WRL-22R; Revised: 02/20/23 Page 8 of 23 Continued… Service Procedure / Flowchart: ** NOTE**: If a torque of 13Nm cannot be achieved, a QMR must be submitted. Contact Techline for further instruction. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 9 of 23 Continued… SERVICE PROCEDURE / INFORMATION: REMINDER: Customer satisfaction and retention starts with performing quality repairs. STEP 1: Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned. STEP 2: CAREFULLY disconnect the ground terminal from the battery sensor. STEP 3: Remove the mounting nut securing the left front side sill cover. CAREFULLY detach the front section of the left rear side sill cover. While holding the front section, use your other hand to detach and remove the left front side sill cover. CAUTION: ALWAYS remove the cover when it is or has reached room temperature. Any attempts of removal in cold ambient temperatures may result in unwanted breakage DO NOT use excessive force when pulling the cover upward. This may cause damage to the cover. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 10 of 23 Continued… STEP 4: Disconnect all electrical connections from the connector holder. STEP 5: Remove the two heater ground bolts. STEP 6: Release the connector holder cover mounting clip security tabs. CAUTION: To prevent any damage, DO NOT attempt to remove the connector holder WITHOUT releasing the security tabs first. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 11 of 23 Continued… STEP 7: Move the connector holder aside to allow room for workspace. STEP 8: Thread the thread chaser into both of the ground bolt holes. Use a torque wrench to turn the thread chaser. If the turning torque is 7Nm or higher, clean the threads with a tap and recheck the turning torque. Once the turning torque is less than 7Nm, continue to the next STEP. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 12 of 23 Continued… STEP 9: Using a small flat head screwdriver, release the holding claw on the back of the connector holder. With the claw released, remove the PTC heater ground terminal from the connector holder. STEP 10: CAREFULLY inspect the PTC heater ground terminal and peripheral parts for any damage. See the example images of overheat damage below. IMPORTANT: If any damage is found, a QMR will be required with detailed photos of the damage attached and the repair parts order information noted in the comments section. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 13 of 23 Continued… STEP 11: Has any damage been found with the PTC heater ground terminal and/or the peripheral parts? YES – Proceed to STEP 13. NO – Proceed to STEPS 25, 26, & 27. Then proceed to STEP 33. STEP 12: Pull the front left side cover in the horizontal direction to release the holding claws. Once released remove the cover. STEP 13: CAREFULLY pull the trim panel toward the rear of the vehicle to release the mounting claws. Once released, remove the panel. STEP 14: Remove the mounting screw and pull the lower cover toward the rear of the vehicle to release the mounting clips. Once released, disconnect all electrical connections and remove the panel. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 14 of 23 Continued… STEP 15: Disconnect the data link connector. Disconnect the knee airbag module connector. CAREFULLY remove the knee airbag module. STEP 16: Remove the mounting screw. Release the mounting claws. Remove the duct by pulling in the direction of the left front door. STEP 17: Disconnect the electrical connections at the front of the fuse box. Remove the mounting nuts and screw. Move the fuse box toward the floor to allow for workspace. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 15 of 23 Continued… STEP 18: Using needle nose pliers, pinch the claw of the connector holder and remove the ground terminal. STEP 19: Release the locking tab using a flathead screwdriver. Disconnect all electrical connections and remove the connector holder. STEP 20: Install the new connector holder supplied in harness kit (SOA635175). Connect all the electrical connections in the reverse order of disassembly. Secure the connector holder to the vehicle body with the mounting clip. CAUTION: DO NOT install the mounting bolts at this time. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 16 of 23 Continued… STEP 21: Disconnect the original ground wire connection. Connect the new ground harness supplied in the harness kit (SOA635175). NOTE: The original ground wire will remain in place. The ends will be trimmed in later STEPS. STEP 22: Route the new ground wire along the instrument panel harness as shown below. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 17 of 23 Continued… STEP 23: Align and attach the ground terminal of the new ground wire to the connector holder. STEP 24: Install the new ground bolts and torque to 13Nm. IMPORTANT: CONFIRM bolts are torqued to 13Nm. If a torque of 13Nm cannot be achieved, a QMR must be submitted. Contact Techline for further instruction. STEP 25: Confirm there is no movement with the ground terminal. Check for any loose contact by attempting to move the terminal with your fingers in an up/down direction. There is no need to pull the ground cable when checking for loose contact. CAUTION: Any loose connection could cause a possible thermal event. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 18 of 23 Continued… STEP 26: Connect all the previously removed connectors to the connector holder. NOTE: If performing bolt replacement ONLY, proceed to STEP 32. STEP 27: Using cable ties, secure the new ground wire at the six locations indicated in the images below. The original harness wire strap locations can be used as reference. Confirm the tension of the ground wire is evenly distributed. NOTE: 12-inch wire straps are recommended for the best results. Cable Ties CAUTION: Always trim the edges of the cable ties to prevent any interference with other parts. STEP 28: Using side cutting pliers, CAREFULLY cut the ORIGINAL ground wire and remove the terminal. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 19 of 23 Continued… STEP 29: Seal the cut end of the original ground wire with electrical insulation tape. The wire can then be taped to the new ground wire. STEP 30: Cut the opposite end of the ORIGINAL ground wire and remove the connector. STEP 31: Seal the cut end of the original ground wire with electrical insulation tape. The wire can then be taped to the new ground wire. STEP 32: Reinstall all removed parts in the reverse order of disassembly. IMPORTANT: Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor. Bulletin Number: WRL-22R; Revised: 02/20/23 Page 20 of 23 SERVICE PROGRAM IDENTIFICATION LABEL: Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support. Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels. WRL-22 CLAIM REIMBURSEMENT AND ENTRY PROCEDURES: Credit to perform this recall will be based on properly completed repair order information. Retailers may submit claims through Subarunet.com. Labor Description Labor Operation # Labor Time Fail Code Inspect & Chase and/or Tap Threads A125-151 0.5 WRL-22 Inspect, Chase & or Tap, Install Harness* A125-152 0.8 *A QMR identification number must be noted on the repair order as this information is required for entry in the Miscellaneous Detail field during claim submission. *Up to $1.00 can be claimed in sublet for wire straps and insulation tape used during this repair. *Clear photos of the damage MUST be included as an attachment when submitting claims. Failure to include a photo will affect claim processing and payment. IMPORTANT REMINDERS: • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time. • Always check for any open recalls or campaigns anytime a vehicle is in for servicing. • Always refer to STIS for the latest service information before performing any repairs. Continued… Subaru of America, Inc PO Box 9103 Camden, NJ 08101-9877 844-373-6614 www.subaru.com URGENT IMPORTANT SAFETY RECALL This notice applies to the VIN identified in the address section printed below Subaru Safety Recall WRL-22 NHTSA ID 22V-907 January 2023 Dear Subaru Owner: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. SUBARU OF AMERICA, INC. has decided that a defect, which relates to motor vehicle safety, exists in certain 2019-2022 model year Ascent vehicles. You received this notice because our records indicate that you currently own one of these vehicles. DESCRIPTION OF THE DEFECT AND SAFETY RISK The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. WHAT SUBARU WILL DO Subaru will replace the PTC heater ground bolts and, if necessary, replace the ground wire and connector holder at no cost to you. WHAT YOU SHOULD DO Please contact your Subaru retailer (dealer) immediately for an appointment to have this repair performed, at no cost to you. • As a precautionary measure, it is highly recommended that you park the vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, you should never leave the vehicle unattended while the engine is running until this repair is completed. • If you notice or smell smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, you should immediately contact Subaru’s Roadside Assistance at 1-800-261-2155 or the nearest Subaru retailer for assistance. HOW LONG WILL THE REPAIR TAKE? The time required for this repair is less than one hour. However, it may be necessary to leave your vehicle for a longer period of time on the day of your scheduled appointment to allow your Subaru retailer flexibility in scheduling. OWNER INFORMATION Government regulations require that recall notifications be sent to the last known owner of record. That information is based primarily on state registration and title data. If you are a lessor of this vehicle, federal regulations require you to forward this notice to your lessee within ten days. If you have moved or sold your vehicle, please go to https://www.subaru.com/support/ customer-support.html to send us your information. IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR If you have already paid for repairs associated with this condition, you may be eligible for reimbursement. Reimbursement consideration will be based on the amount an authorized Subaru retailer in your area would charge for the same repair. Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the time of repair, complete 17-digit vehicle identification number (VIN), and your name, with correct mailing address and telephone number to the address listed below. Subaru of America, Inc. Customer Advocacy Department, Attention: WRL-22 Recall P.O. Box 9103, Camden, NJ 08101-9877 Please send original receipts only and retain a photocopy for your records. Please be assured that we will attempt to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be completed. IF YOU NEED FURTHER ASSISTANCE: To locate the nearest Subaru retailer, you can access our website at www.subaru.com and select ‘Find a Retailer.’ For additional information, please go to: http://www.wrl22.service-campaign.com. If you need additional assistance, please contact us directly: • By e-mail: Go to www.subaru.com and select “Customer Support” • By telephone: 1-844-373-6614 Monday through Friday between 8:00 a.m. and 7:00 p.m. ET • By U.S. Postal mail: Write us at Subaru of America, Inc. Attn: Customer Advocacy Department P.O. Box 9103, Camden, NJ 08101-9877 To subscribe to the NHTSA Recall Notification email System, please go to: https://wwwodi. nhtsa.dot.gov/nhtsa/subscriptions. Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge. You may also contact the Administrator, National Highway Traffic Safety Administration (NHTSA), 1200 New Jersey Ave., SE, Washington, DC 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.NHTSA.gov if you believe the Subaru retailer has failed or is unable to remedy your vehicle without charge within a reasonable amount of time. Your continued satisfaction with your Subaru is important to us. Please understand that we have taken this action in the interest of your safety and your vehicle’s proper operation. We sincerely apologize for any inconvenience this matter may cause and urge you to schedule an appointment as soon as possible. Sincerely, Subaru of America, Inc. A subsidiary of SUBARU CORPORATION
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Subarunet Announcement To: All Subaru Retailers From: Subaru of America, Inc. Date: December 13, 2022 UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt Service, Parts, and Claim Instructions For detailed service, parts, and claim instructions, please refer to the WRL-22 Product Campaign Bulletin which is now available on STIS. WRL-22 Parts Supply Plan The VIN status for this recall will display as ‘Open-Limited Parts Available’ until the owner notification letters are mailed, at which time the status will be updated to ‘Open.’ Repairs can begin immediately, and prior to the owner notification. Listed below are the two parts kits for this recall: SOA635174 – WRL-22 Bolt Kit The bolt kit will be required for all affected vehicles. These kits are available now. All retailers will be set at PRIME ordering level of 10 pieces for the first week (December 12). The ordering levels will be increased as listed below, until packaging and distribution to all RDCs is complete. SOA635175 – WRL-22 Harness Kit This kit is only needed for a limited number of vehicles that, upon inspection, show any sign of damage as described in the service procedure for this recall. The harness kits will be available in early January. • If an affected vehicle is showing signs of this damage prior to parts availability, submit a TechShare QMR including clear photos of the damage found and the VOR order number for the harness kit. The owner should be placed in a loaner vehicle until the repair can be made. • Once the harness kits are available, the valid orders will be released based on the information submitted in the TechShare QMR. • The TechShare QMR process will remain in place through 12/30/22. Week 12/1210 per retailerWeek 12/1920 per retailerWeek 12/2620 per retailer50 Level 1-3100 Level 4 & 5SOA635174 Supply PlanWeek 1/2 Background Subaru of America, Inc. (Subaru) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles. Description of the Defect and Safety Risk The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. Remedy For all potentially affected vehicles, Subaru retailers will replace the PTC heater ground bolts and, if necessary, replace the ground wire and connector holder at no cost to the customer. • As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed. • If an owner notices or smells smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru’s Roadside Assistance or the nearest Subaru dealer for assistance. Affected Vehicles A total of 271,694 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available. Model Year Carline Production Date Range 2019-2022 Ascent February 23, 2018 – April 28, 2022 The VIN status for this recall will display as ‘Open-Limited Parts Available’ until the owner notification letters are mailed, at which time the status will be updated to ‘Open.’ Repairs can begin prior to the owner notification. Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Owner Notification Subaru is in the process of obtaining current vehicle registration data, and will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when owner notification is scheduled.
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Subarunet Announcement To: All Subaru Retailers From: Subaru of America, Inc. Date: December 9, 2022 New Safety Recall: WRL-22 PTC Heater Ground Bolt Subaru of America, Inc. (Subaru) is initiating a new safety recall for certain 2019-2022 model year Ascent vehicles. Description of the Defect and Safety Risk The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. Remedy For all potentially affected vehicles, Subaru retailers will replace the PTC heater ground bolts and, if necessary, replace the ground wire and connector holder at no cost to the customer. • As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed. • If an owner notices or smells smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru’s Roadside Assistance or the nearest Subaru dealer for assistance. Affected Vehicles A total of 271,694 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available. Model Year Carline Production Date Range 2019-2022 Ascent February 23, 2018 – April 28, 2022 The VIN status for this recall will display as ‘Open-Limited Parts Available’ until the owner notification letters are mailed, at which time the status will be updated to ‘Open.’ Repairs can begin prior to the owner notification. Service, Parts, and Claim Instructions For detailed service, parts, and claim instructions, please refer to the WRL-22 Product Campaign Bulletin which will be available on STIS early next week. Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Owner Notification Subaru is in the process of obtaining current vehicle registration data, and will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when owner notification is scheduled.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-907 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Subaru of America, Inc. Submission Date : DEC 08, 2022 NHTSA Recall No. : 22V-907 Manufacturer Recall No. : WRL-22 Manufacturer Information : Manufacturer Name : Subaru of America, Inc. Address : One Subaru Drive Camden NJ 08103 Company phone : 844-373-6614 Population : Number of potentially involved : 271,694 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2019-2022 Subaru Ascent Vehicle Type : LIGHT VEHICLES Body Style : SUV Power Train : GAS Descriptive Information : -Description of the issue: An improperly fastened ground terminal for the Positive Temperature Coefficient (PTC) heater may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation. The basis for how the recall population was determined: Potentially affected vehicles were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles not included in this recall were assembled with a properly fastened ground bolt. Production Dates : FEB 23, 2018 – APR 28, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The ground bolt that secures the ground terminal of the PTC heater may have been improperly fastened during the assembly process. As a result, when the PTC heater is in operation, electrical resistance may increase, leading to the generation of heat. If the contact surface between the ground terminal and ground bolt is sufficiently limited, the excessive heat generated could result in melting the ground terminal and surrounding components. FMVSS 1 : NR Part 573 Safety Recall Report 22V-907 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 FMVSS 2 : NR Description of the Safety Risk : If the ground terminal melts, there is an increased risk of a fire. Description of the Cause : Obscured access to the ground point may not have allowed the ground bolt to achieve a proper tightness during production assembly. Identification of Any Warning that can Occur : Owners may notice a burning smell and/or smoke from under the driver’s side instrument panel area. Involved Components : Component Name 1 : SCREW Component Description : TAPPING SCREW – HEXAGON HEAD Component Part Number : 904580002 Supplier Identification : Component Manufacturer Name : Subaru Address : NR NR Country : NR Chronology : January 9, 2020 – Air tools introduced to the production line (replacing battery tool) January 11, 2020 – Subaru received the first technical report exhibiting smoke from the driver’s side interior cabin September 29, 2021 – Subaru received the first technical report involving fire damage. While a vehicle inspection identified the area of origination, a root cause could not be determined due to the significant damage caused by the fire. February 24, 2022 – Subaru received the first technical report exhibiting smoke on a vehicle produced after the Jan 9, 2020 tool change April 29, 2022 – Subaru changed line tooling to DC tools capable of detecting torque and rotation angle May 2022 – Subaru received the first technical report from the U.S. market involving fire damage on a vehicle produced after the Jan 9, 2020 tool change. May-July 2022 Subaru conducted testing and evaluation to determine the specific conditions required to generate the heat necessary to cause the melting conditions being observed. It was determined that contact surface area was the primary condition. Low torque was a secondary condition. August 15-30, 2022 – Subaru conducted a field evaluation study to understand the potential scope of the issue Part 573 Safety Recall Report 22V-907 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 beyond the few incidents that were reported. December 1, 2022 – Out of an abundance of caution, Subaru decided to conduct a voluntary safety recall. Subaru is only aware of 11 technical reports in the U.S. market. Subaru is not aware of any crashes or injuries resulting from this condition. Description of Remedy : Description of Remedy Program : For all the affected vehicles, Subaru dealers will replace the PTC heater ground bolts and, if necessary, replace the ground wire and the connector holder. • As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed. • If an owner notices or smells smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru’s Roadside Assistance or the nearest Subaru dealer for assistance. Subaru will provide reimbursement to owners for repairs according to the general plan submitted in May 2022. How Remedy Component Differs from Recalled Component : NA Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production on April 29, 2022. The tightening tool for the PTC heater ground bolt has been updated to prevent incomplete tightening and the potential cross-threading of the grounding bolts. Recall Schedule : Description of Recall Schedule : Dealer notification is expected to occur by December 12, 2022. Owner notification is scheduled to begin on or about February 6, 2023. Planned Dealer Notification Date : DEC 12, 2022 – DEC 12, 2022 Planned Owner Notification Date : FEB 06, 2023 – FEB 06, 2023 * NR – Not Reported
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Subarunet Announcement To: All Subaru Retailers From: Subaru of America, Inc. Date: January 5, 2023 UPDATE Safety Recall: WRL-22 PTC Heater Ground Bolt Owner Notification Owner notification is scheduled for the week of January 23. The status of all affected VINs has been updated to ‘Open’ in the system, and the recall should be performed if an affected vehicle is presented for service prior to owner notification. Parts Status SOA635174 – WRL-22 Bolt Kit The bolt kit is required for all affected vehicles. The bolt kits are available now, and must be ordered through PRIME. The PRIME maximum quantity ordering levels are listed below: • Level 1, 2, and 3 retailers = PRIME max quantity 50 • Level 4 and 5 retailers = PRIME max quantity 100 SOA635175 – WRL-22 Harness Kit This kit is only needed for a limited number of vehicles that, upon inspection, show any sign of damage as described in the service procedure for this recall. The harness kits are now available, and must be ordered VOR. • If an affected vehicle is showing signs of this damage, submit a TechShare QMR including clear photos of the damage found and the VOR order number for the harness kit. The owner should be placed in a loaner vehicle until the repair can be made. • Valid VOR orders will be released based on the information submitted in the TechShare QMR. • The TechShare QMR process will remain in place until further notice. Background Subaru of America, Inc. (Subaru) has initiated this safety recall for certain 2019-2022 model year Ascent vehicles. Description of the Defect and Safety Risk The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. Remedy For all potentially affected vehicles, Subaru retailers will replace the PTC heater ground bolts and, if necessary, replace the ground wire and connector holder at no cost to the customer. • As a precautionary measure, it is highly recommended that owners park their vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, owners should never leave the vehicle unattended while the engine is running until this repair is completed. • If an owner notices or smells smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, the owner should immediately contact Subaru’s Roadside Assistance or the nearest Subaru dealer for assistance. Affected Vehicles A total of 271,694 U.S. vehicles will be included in this recall as listed below. Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available. Model Year Carline Production Date Range 2019-2022 Ascent February 23, 2018 – April 28, 2022 Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Service, Parts, and Claim Instructions For detailed service, parts, and claim instructions, please refer to the WRL-22 Product Campaign Bulletin on STIS.
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1 From: Subaru of America <updates@info.subaru.com> Sent: Thursday, March 16, 2023 10:09 AM To: XXXXX Subject: IMPORTANT SAFETY RECALL: WRL-22 CAUTION: This email has originated from outside of SOA. Do not click on links or open attachments unless you recognize the sender and know the content is safe. Just a reminder that you’re receiving this email because you have expressed an interest in Subaru of America. Don’t forget to add us to your address book so we’ll be sure to land in your inbox! You may manage your preferences or unsubscribe here. 2 URGENT IMPORTANT SAFETY RECALL VIN: XXXXXXXXXXXXXXXXX Subaru Safety Recall WRL-22 NHTSA ID 22V-907 Dear XXX, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. 3 SUBARU OF AMERICA, INC. has decided that a defect, which relates to motor vehicle safety, exists in certain 2019-2022 model year Ascent vehicles. You received this notice because our records indicate that you currently own one of these vehicles. DESCRIPTION OF THE DEFECT AND SAFETY RISK The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. WHAT SUBARU WILL DO 4 Subaru will replace the PTC heater ground bolts and, if necessary, replace the ground wire and connector holder at no cost to you. WHAT YOU SHOULD DO Please contact your Subaru retailer (dealer) immediately for an appointment to have this repair performed, at no cost to you. As a precautionary measure, it is highly recommended that you park the vehicle away from any garage, car port or other structure until this repair is completed. Additionally, you should never leave the vehicle unattended while the engine is running until this repair is completed. If you notice or smell smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, you should immediately contact Subaru’s Roadside Assistance at 1-800-261-2155 or the nearest Subaru retailer for assistance. 5 HOW LONG WILL THE REPAIR TAKE? The time required for this repair is less than one hour. However, it may be necessary to leave your vehicle for a longer period of time on the day of your scheduled appointment to allow your Subaru retailer flexibility in scheduling. OWNER INFORMATION Government regulations require that recall notifications be sent to the last known owner of record. That information is based primarily on state registration and title data. If you are a lessor of this vehicle, federal regulations require you to forward this notice to your lessee within ten days. If you have moved or sold your vehicle, please go to https://www.subaru.com/support/customer-support.html to send us your information. 6 IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR If you have already paid for repairs associated with this condition, you may be eligible for reimbursement. Reimbursement consideration will be based on the amount an authorized Subaru retailer in your area would charge for the same repair. Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the time of repair, complete 17-digit vehicle identification number (VIN), and your name, with correct mailing address and telephone number to the address listed below. Subaru of America, Inc. Customer Advocacy Department, Attention: WRL-22 Recall P.O. Box 9103, Camden, NJ 08101-9877 7 Please send original receipts only and retain a photocopy for your records. Please be assured that we will attempt to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be completed. IF YOU NEED FURTHER ASSISTANCE: To locate the nearest Subaru retailer, you can access our website at http://www.subaru.com and select Find a Retailer. For additional information, please go to: http://www.wrl22.servicecampaign. com. If you need additional assistance, please contact us directly: 8 By e-mail: Go to Customer Support on Subaru website By telephone: 1-844-373-6614 Monday through Friday between 8:00 a.m. and 7:00 p.m. ET By U.S. Postal mail: Write us at Subaru of America, Inc. Attn: Customer Advocacy Department P.O. Box 9103, Camden, NJ 08101-9877 To subscribe to the NHTSA Recall Notification email System, please go to: https://www-odi.nhtsa.dot.gov/nhtsa/subscriptions. Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge. You may also contact the Administrator, National Highway Traffic Safety Administration (NHTSA), 1200 New Jersey Ave., SE, Washington, DC 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800- 9 424-9153) or go to http://www.safercar.gov if you believe the Subaru retailer has failed or is unable to remedy your vehicle without charge within a reasonable amount of time. Your continued satisfaction with your Subaru is important to us. Please understand that we have taken this action in the interest of your safety and your vehicle’s proper operation. We sincerely apologize for any inconvenience this matter may cause and urge you to schedule an appointment as soon as possible. Sincerely, Subaru of America, Inc. A subsidiary of SUBARU CORPORATION Please do not reply to this message. To obtain information on how to contact Subaru of America, Inc., visit our website at subaru.com/customer-support.html, or call (800) 782-2783. 10 You received this message because you opted in to receive communications from Subaru of America, Inc. We respect your privacy and if you prefer not to receive any future email messages from us, please manage your preferences or unsubscribe here. Subaru of America, Inc., PO Box 9103, Camden, NJ 08101-9877 © Subaru of America, Inc.
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Subaru of America, Inc. P.O. Box 9103 Camden, NJ 08101-9877 844-373-6614 www.subaru.com Dear Subaru Owner: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. SUBARU OF AMERICA, INC. has decided that a defect, which relates to motor vehicle safety, exists in certain 2019-2022 model year Ascent vehicles. You received this notice because our records indicate that you currently own one of these vehicles. DESCRIPTION OF THE DEFECT AND SAFETY RISK The ground bolt that secures the ground terminal of the Positive Temperature Coefficient (PTC) heater may have been improperly fastened during vehicle production. This potential condition may result in the melting of the ground terminal and surrounding components when the PTC heater is in operation, increasing the risk of a fire. WHAT SUBARU WILL DO Subaru will replace the PTC heater ground bolts and, if necessary, replace the ground wire and connector holder at no cost to you. WHAT YOU SHOULD DO Please contact your Subaru retailer (dealer) immediately for an appointment to have this repair performed, at no cost to you. • As a precautionary measure, it is highly recommended that you park the vehicle away from any garage, car port or other structure until this repair is completed. • Additionally, you should never leave the vehicle unattended while the engine is running until this repair is completed. • If you notice or smell smoke coming from the dash or driver’s footwell area, the ignition should be placed in the “off” position and the vehicle should not be operated. If this occurs, you should immediately contact Subaru’s Roadside Assistance at 1-800-261-2155 or the nearest Subaru retailer for assistance. HOW LONG WILL THE REPAIR TAKE? The time required for this repair is less than one hour. However, it may be necessary to leave your vehicle for a longer period of time on the day of your scheduled appointment to allow your Subaru retailer flexibility in scheduling. OWNER INFORMATION Government regulations require that recall notifications be sent to the last known owner of record. That information is based primarily on state registration and title data. If you are a lessor of this vehicle, federal regulations require you to forward this notice to your lessee within ten days. If you have moved or sold your vehicle, please go to https://www.subaru.com/support/customer-support.html to send us your information. IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR If you have already paid for repairs associated with this condition, you may be eligible for reimbursement. Reimbursement consideration will be based on the amount an authorized Subaru retailer in your area would charge for the same repair. Subaru Safety Recall WRL-22 NHTSA ID 22V-907 January 2023 URGENT IMPORTANT SAFETY RECALL This notice applies to the VIN identified in the address section printed below Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the time of repair, complete 17-digit vehicle identification number (VIN), and your name, with correct mailing address and telephone number to the address listed below. Subaru of America, Inc. Customer Advocacy Department, Attention: WRL-22 Recall P.O. Box 9103, Camden, NJ 08101-9877 Please send original receipts only and retain a photocopy for your records. Please be assured that we will attempt to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be completed. IF YOU NEED FURTHER ASSISTANCE: To locate the nearest Subaru retailer, you can access our website at www.subaru.com and select ‘Find a Retailer.’ For additional information, please go to: http://www.wrl22.service-campaign.com. If you need additional assistance, please contact us directly: • By e-mail: Go to www.subaru.com and select “Customer Support” • By telephone: 1-844-373-6614 Monday through Friday between 8:00 a.m. and 7:00 p.m. ET • By U.S. Postal mail: Write us at Subaru of America, Inc. Attn: Customer Advocacy Department P.O. Box 9103, Camden, NJ 08101-9877 To subscribe to the NHTSA Recall Notification email System, please go to: https://www-odi.nhtsa.dot.gov/nhtsa/subscriptions. Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge. You may also contact the Administrator, National Highway Traffic Safety Administration (NHTSA), 1200 New Jersey Ave., SE, Washington, DC 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.NHTSA.gov if you believe the Subaru retailer has failed or is unable to remedy your vehicle without charge within a reasonable amount of time. Your continued satisfaction with your Subaru is important to us. Please understand that we have taken this action in the interest of your safety and your vehicle’s proper operation. We sincerely apologize for any inconvenience this matter may cause and urge you to schedule an appointment as soon as possible. Sincerely, Subaru of America, Inc. A subsidiary of SUBARU CORPORATION
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WRL-22R PTC Heater Ground Bolt February 10, 2023 Subaru of America, Inc., Service Department WRL-22R PTC Heater Ground Bolt Subaru ATC email addresses: AtlantaATC@subaru.com CentralFloridaATC@subaru.com CharlotteATC@subaru.com ChicagoATC@subaru.com ColumbusATC@subaru.com DallasATC@subaru.com DenverATC@subaru.com KansasCityATC@subaru.com MinneapolisATC@subaru.com OntarioATC@subaru.com PhiladelphiaATC@subaru.com PortlandATC@subaru.com SacramentoATC@subaru.com SeattleATC@subaru.com WashingtonDCATC@subaru.com techtraining@sdcnynj.com SubaruTechnical@snemail.com Contact Us LMSTechnicalTraining@subaru.com Service Management Team, This WRL-22R PTC Heater Ground Bolt training contains two parts: WRL-22R PTC Heater Ground Bolt Video (20L000118W) WRL-22R PTC Heater Ground Bolt Post Test (20L000119T) This course is a requirement for Technician Pinnacle 2023 attainment. Course Details: This video highlights the more important and complex procedures of the PTC Heater Ground Bolt campaign. Including: Disassembly and inspection Thread chaser inspection Tapping procedure New ground wire routing Disabling the original cable Proper bolt torque Pinnacle Video Requirements: Battery Identification and Testing Video (06L200107W) Battery Identification and Testing Post Test (06L200108T) WRG-21R & Battery Identification Update Video (20L000116W) WRG-21R & Battery Identification Update Test (20L000117T) WRL-22R PTC Heater Ground Bolt Video (20L000118W) WRL-22R PTC Heater Ground Bolt Post Test (20l000119T) PC Requirements: See Subarunet.com – Help – Recommendations Once again, we strongly recommend having all your technicians completing this course and the assessment. Customer Satisfaction is our priority.
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