April 25, 2023 NHTSA CAMPAIGN NUMBER: 23V292000
Brake Light Switch Malfunction/FMVSS 108 & 102
An unintentional brake light illumination can fail to alert other motorists of actual brake application. A vehicle that shifts out of the park position unexpectedly can allow the vehicle to rollaway. Either of these scenarios can increase the risk of a crash.
NHTSA Campaign Number: 23V292
Manufacturer Subaru of America, Inc.
Components EXTERIOR LIGHTING
Potential Number of Units Affected 4,030
Summary
Subaru of America, Inc. (Subaru) is recalling certain 2023 Impreza vehicles. The brake light switch may be improperly adjusted and illuminate the brake lights without application of the brake pedal. The vehicle may also allow drivers to start and shift the transmission out of the PARK position without pressing the brake pedal. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 108, “Lamps, Reflective Devices, and Associated Equipment” and 102, “Trans Shift Lever Seq/Starter Interlock/Trans Braking Effect.”
Remedy
Dealers will inspect the gap between the brake light switch and stopper, adjusting the switch as necessary, free of charge. Owner notification letters are expected to be mailed June 23, 2023. Owners may contact Subaru’s customer service at 1-844-373-6614. Subaru’s number for this recall is WRI-23.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Subaru has a Recall
NUMBER: WRI-23
DATE: 04/26/23
NHTSA ID: 23V-292
APPLICABILITY: | 2023 MY Impreza |
SUBJECT: | Safety Recall/STOP SALE – Stop Lamp Switch Adjustment |
Subaru of America, Inc. (Subaru) is initiating a new safety recall and stop sale for certain 2023 model year Impreza vehicles that may contain a stop lamp switch that was improperly adjusted during assembly.
Description of the Defect and Safety Risk
During the manufacturing of the brake pedal assembly, the brake lamp switch may not have been appropriately adjusted to allow the specified gap between the switch and the stopper. This potential condition may cause the brake lamps to illuminate without application of the brake pedal.
Brake lamp illumination without driver input may confuse other drivers, increasing the risk of a crash.
Remedy
For all potentially affected vehicles, Subaru retailers will inspect the gap between the stop lamp switch and the stopper, and if necessary, adjust the switch to allow for the proper gap. If it is necessary to adjust the switch, Subaru retailers will check, and if necessary, charge or replace the 12V battery in the vehicle. Please refer to the service procedures contained within this bulletin for detailed information.
Affected Vehicles
A total of 4,030 U.S. Subaru Impreza vehicles will be affected by this recall, as listed below:
Model Year | Carline | Production Date Range |
2023 | Impreza | February 1, 2023 – March 20, 2023 |
Not all vehicles in the production date range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair.
Retailer Responsibility
Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $26,315 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement.
Any vehicles listed in any recall/campaign that are in retailer stock must be:
- Immediately identified
- Tagged or otherwise marked to prevent their delivery or use prior to repair
- Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin
Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.
Owner Notification
Owners will be notified by first class mail in May. Retailers will be notified when the owner notification has been scheduled.
SERVICE PROCEDURE / INFORMATION:
REQUIRED MATERIALS:
- Inspection: Feeler Gauge
- Adjustment: Measuring tape (at least 36 inches long)
- Adjustment: Non-marking Painter’s tape
- Adjustment: Sharp-tipped marker
STOP LAMP SWITCH PLUNGER EXTENSION LENGTH INSPECTION PROCEDURE:
STEP 1: Remove the left front footwell air duct.
STEP 2: Using a feeler gauge, check the switch plunger extension length between the stop lamp switch threads and the stopper section of the brake pedal.
The plunger portion of the switch should extend between the stopper section of the brake pedal and the stop lamp switch threads 1.5mm (0.06 in) in length.
- If the plunger extension length found is the specified value, then no further service procedures are required. Reinstall the left front footwell air duct.
- If the plunger extension length found is not the specified value, an adjustment will be required.
Proceed to the adjustment section of this bulletin located on page #4.
STOP LAMP SWITCH PLUNGER EXTENSION ADJUSTMENT PROCEDURE
STEP 1: Adjust the steering column to the lowest point and the telescopic position closest fully inward toward the instrument panel. Slightly turn the steering wheel to the right until it is locked.
STEP 2: Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. CAREFULLEY disconnect the negative battery cable from the battery sensor.
STEP 3: Apply non-marking painter’s tape to the bottom of the steering wheel to be used for making a reference mark.
NOTE: If needed and to maintain consistency, apply a piece of tape to the brake pedal to be used as a reference mark when making measurements. The end of the measuring tape can also be taped to the pedal itself.
STEP 4: Write a reference mark on the taped section of the steering wheel. Make a measurement to the brake pedal in its current position and record it.
STEP 5: Press the brake pedal until the stop lights come on (a second person or the SSM4 with the stop lamp switch PID selected) then measure again to determine the extension of the switch.
STEP 6: Loosen lock nut A. Turn lock nut B to adjust the stop lamp switch plunger extension. Turning lock nut B by 90 degrees will adjust the extension length approximately 0.15mm. Once the desired length is achieved, tighten lock nut A to 8nm (0.8 kgf-m, 5.9 ftlbs).
IMPORTANT: Never adjust the pedal stroke to less than 3mm. Doing so may cause the stop lamp to illuminate without pressing the brake pedal.
STEP 7: Reinstall the left front footwell air duct.
STEP 8: Reconnect the ground cable terminal to the battery sensor, torque to 11nm (8.1ft.-lbs. or 97.2inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.
STEP 9: Connect the DCA-8000 to the vehicle battery. Perform an In-Vehicle Charge and Test. Patiently wait for the battery test results. Further testing information can be found in TSB 07-178-21R.
- Good Battery – The battery is good. No further action is required.
- Good Recharge – The battery is good but also discharged. Use the DCA-8000 to charge the battery. The battery MUST be fully charged before returning the vehicle to the customer.
- Charge & Retest – The battery condition is discharged and should be charged for a decisive evaluation. Continue charging the battery using the DCA-8000 and await the final decision.
- Replace Battery – The battery is faulty. Record the 14-digit test code and replace the battery following the work procedures outlined in the applicable Service Manual. Refer to STIS: Engine > STARING/CHARGING SYSTEMS > Battery
- Bad-Cell – The battery is faulty. Record the 14-digit test code and replace the battery following the work procedures outlined in the applicable Service Manual. Refer to STIS: Engine > STARING/CHARGING SYSTEMS > Battery
SERVICE PROGRAM IDENTIFICATION LABEL:
Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support. Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels.
Chronology :
February 17, 2023 – Subaru received a technical report indicating a vehicle was experiencing the brake light illuminating without brake pedal application. Subaru opened an investigation.
March-April 2023 – The results of the investigation indicated that that the stop lamp switch had been improperly adjusted during the assembly process.
April 18, 2023 – Subaru decided to conduct a non-compliance recall. Subaru is aware of 4 technical reports and 1 warranty claim in the U.S. market between February 17, 2023 and April 18, 2023. Subaru is not aware of any crashes or injuries resulting from this non-compliance.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
SUBARU | IMPREZA | 2023 |
6 Associated Documents
Noncompliance Notice 573 Report
RCLRPT-23V292-2617.PDF 218.371KB
RCLRPT-23V292-2617
Recall Acknowledgement
RCAK-23V292-1148.pdf 645.986KB
Subaru – Stop Sale WRI23 Subarunet Announcement – April 2023
RCMN-23V292-6749.pdf 182.609KB
RCMN-23V292-6749
Recall 573 Report – April 28, 2023
RCLRPT-23V292-1397.PDF 218.51KB
RCLRPT-23V292-1397
Subaru – Stop Sale WRI23 Subarunet Announcement – April 2023
RCMN-23V292-3342.pdf 538.422KB
RCMN-23V292-3342
Remedy Instructions and TSB
RCRIT-23V292-9038.pdf 916.591KB
RCRIT-23V292-9038
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V292&docType=RCL
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SEOCONTENT-START
Bulletin Number: WRI-23; Date: 04/26/23 Page 1 of 7 PRODUCT CAMPAIGN BULLETIN Continued… CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. Subaru Service Bulletins are intended for use by professional technicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described, DO NOT assume that this Service Bulletin applies to your vehicle, or that your vehicle will have that condition. Subaru of America, Inc. is ISO 14001 Compliant ISO 14001 is the international standard for excellence in Environmental Management Systems. Please recycle or dispose of automotive products in a manner that is friendly to our environment and in accordance with all local, state and federal laws and regulations. NUMBER: WRI-23 DATE: 04/26/23 NHTSA ID: 23V-292 APPLICABILITY: 2023 MY Impreza SUBJECT: Safety Recall/STOP SALE – Stop Lamp Switch Adjustment Subaru of America, Inc. (Subaru) is initiating a new safety recall and stop sale for certain 2023 model year Impreza vehicles that may contain a stop lamp switch that was improperly adjusted during assembly. Description of the Defect and Safety Risk During the manufacturing of the brake pedal assembly, the brake lamp switch may not have been appropriately adjusted to allow the specified gap between the switch and the stopper. This potential condition may cause the brake lamps to illuminate without application of the brake pedal. Brake lamp illumination without driver input may confuse other drivers, increasing the risk of a crash. Remedy For all potentially affected vehicles, Subaru retailers will inspect the gap between the stop lamp switch and the stopper, and if necessary, adjust the switch to allow for the proper gap. If it is necessary to adjust the switch, Subaru retailers will check, and if necessary, charge or replace the 12V battery in the vehicle. Please refer to the service procedures contained within this bulletin for detailed information. Affected Vehicles A total of 4,030 U.S. Subaru Impreza vehicles will be affected by this recall, as listed below: Model Year Carline Production Date Range 2023 Impreza February 1, 2023 – March 20, 2023 Not all vehicles in the production date range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. ATTENTION: GENERAL MANAGER q PARTS MANAGER q CLAIMS PERSONNEL q SERVICE MANAGER q IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. ©2023 Subaru of America, Inc. All rights reserved. Bulletin Number: WRI-23; Date: 04/26/23 Page 2 of 7 Continued… Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $26,315 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Owner Notification Owners will be notified by first class mail in May. Retailers will be notified when the owner notification has been scheduled. SERVICE PROCEDURE / INFORMATION: REQUIRED MATERIALS: • Inspection: Feeler Gauge • Adjustment: Measuring tape (at least 36 inches long) • Adjustment: Non-marking Painter’s tape • Adjustment: Sharp-tipped marker STOP LAMP SWITCH PLUNGER EXTENSION LENGTH INSPECTION PROCEDURE: STEP 1: Remove the left front footwell air duct. Bulletin Number: WRI-23; Date: 04/26/23 Page 3 of 7 Continued… STEP 2: Using a feeler gauge, check the switch plunger extension length between the stop lamp switch threads and the stopper section of the brake pedal. The plunger portion of the switch should extend between the stopper section of the brake pedal and the stop lamp switch threads 1.5mm (0.06 in) in length. • If the plunger extension length found is the specified value, then no further service procedures are required. Reinstall the left front footwell air duct. • If the plunger extension length found is not the specified value, an adjustment will be required. Proceed to the adjustment section of this bulletin located on page #4. STOP LAMP SWITCH PLUNGER EXTENSION ADJUSTMENT PROCEDURE STEP 1: Adjust the steering column to the lowest point and the telescopic position closest fully inward toward the instrument panel. Slightly turn the steering wheel to the right until it is locked. STEP 2: Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. CAREFULLEY disconnect the negative battery cable from the battery sensor. STEP 3: Apply non-marking painter’s tape to the bottom of the steering wheel to be used for making a reference mark. Bulletin Number: WRI-23; Date: 04/26/23 Page 4 of 7 Continued… NOTE: If needed and to maintain consistency, apply a piece of tape to the brake pedal to be used as a reference mark when making measurements. The end of the measuring tape can also be taped to the pedal itself. STEP 4: Write a reference mark on the taped section of the steering wheel. Make a measurement to the brake pedal in its current position and record it. STEP 5: Press the brake pedal until the stop lights come on (a second person or the SSM4 with the stop lamp switch PID selected) then measure again to determine the extension of the switch. Bulletin Number: WRI-23; Date: 04/26/23 Page 5 of 7 Continued… STEP 6: Loosen lock nut A. Turn lock nut B to adjust the stop lamp switch plunger extension. Turning lock nut B by 90 degrees will adjust the extension length approximately 0.15mm. Once the desired length is achieved, tighten lock nut A to 8nm (0.8 kgf-m, 5.9 ftlbs). IMPORTANT: Never adjust the pedal stroke to less than 3mm. Doing so may cause the stop lamp to illuminate without pressing the brake pedal. STEP 7: Reinstall the left front footwell air duct. STEP 8: Reconnect the ground cable terminal to the battery sensor, torque to 11nm (8.1ft.-lbs. or 97.2inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor. STEP 9: Connect the DCA-8000 to the vehicle battery. Perform an In-Vehicle Charge and Test. Patiently wait for the battery test results. Further testing information can be found in TSB 07-178- 21R. • Good Battery – The battery is good. No further action is required. • Good Recharge – The battery is good but also discharged. Use the DCA-8000 to charge the battery. The battery MUST be fully charged before returning the vehicle to the customer. • Charge & Retest – The battery condition is discharged and should be charged for a decisive evaluation. Continue charging the battery using the DCA-8000 and await the final decision. • Replace Battery – The battery is faulty. Record the 14-digit test code and replace the battery following the work procedures outlined in the applicable Service Manual. Refer to STIS: Engine > STARING/CHARGING SYSTEMS > Battery • Bad-Cell – The battery is faulty. Record the 14-digit test code and replace the battery following the work procedures outlined in the applicable Service Manual. Refer to STIS: Engine > STARING/CHARGING SYSTEMS > Battery Bulletin Number: WRI-23; Date: 04/26/23 Page 6 of 7 Continued… SERVICE PROGRAM IDENTIFICATION LABEL: Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support. Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels. CLAIM REIMBURSEMENT AND ENTRY PROCEDURES: Credit to perform this recall will be based on properly completed repair order information. Retailers may submit claims through Subarunet.com. NOTE: The 14-digit battery test code is required for battery replacement recall claim submission. Labor Description Labor Operation # Labor Time Fail Code STOP LAMP SWITCH CLEARANCE CHECK A166-351 0.2 WRI-23 STOP LAMP SWITCH CLEARANCE ADJUSTMENT, BATTERY CHECK A166-352 0.3 STOP LAMP SWITCH CLEARANCE ADUSTMENT, BATTERY CHECK & CHARGE (NO BATTERY REPLACEMENT) B166-353 0.4 ADDITIONAL CHARGING* C166-444 0.2 STOP LAMP SWITCH CLEARANCE ADJUSTMENT & BATTERY REPLACEMENT A166-354 0.6 STOP LAMP SWITCH CLEARANCE ADJUSTMENT, BATTERY CHARGE & REPLACEMENT B166-355 0.7 ADDITIONAL CHARGING* C166-444 0.2 * Can be claimed if charging exceeds one hour and additionally for each subsequent hour of charging necessary to achieve a complete charge. Bulletin Number: WRI-23; Date: 04/26/23 Page 7 of 7 IMPORTANT REMINDERS: • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time. • Always check for any open recalls or campaigns anytime a vehicle is in for servicing. • Always refer to STIS for the latest service information before performing any repairs.
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Subarunet Announcement To: All Subaru Retailers From: Subaru of America, Inc. Date: April 19, 2023 New Safety Recall/STOP SALE: WRI-23 Stop Lamp Switch Adjustment Subaru of America, Inc. (Subaru) is initiating a new safety recall and stop sale for certain 2023 model year Impreza vehicles that may contain a stop lamp switch that was improperly adjusted during assembly. Description of the Defect and Safety Risk During the manufacturing of the brake pedal assembly, the brake lamp switch may not have been appropriately adjusted to allow the specified gap between the switch and the stopper. This potential condition may cause the brake lamps to illuminate without application of the brake pedal. Brake lamp illumination without driver input may confuse other drivers, increasing the risk of a crash. Remedy For all potentially affected vehicles, Subaru retailers will inspect the gap between the stop lamp switch and the stopper, and if necessary, adjust the switch to allow for the proper gap. The recall repair procedure will be forthcoming in a subsequent subarunet announcement later this week. Affected Vehicles A total of 4,030 U.S. Subaru Impreza vehicles will be affected by this recall, as listed below: Model Year Carline Production Date Range 2023 Impreza February 1, 2023 – March 20, 2023 Not all vehicles in the production date range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information will be available today. Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $26,315 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Owner Notification Retailers will be notified when the owner notification has been scheduled. Service, Parts, and Claim Instructions The service, parts, and claim instructions will be forthcoming in a subsequent subarunet announcement later this week.
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Subarunet Announcement To: All Subaru Retailers From: Subaru of America, Inc. Date: April 20, 2023 UPDATE Safety Recall/STOP SALE: WRI-23 Stop Lamp Switch Adjustment Service, Parts, and Claim Instructions Please refer to the service procedures included at the end of this message, to address in-stock stop sale units and any other vehicles that are presented for service prior to bulletin availability and owner notification. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. Subaru of America, Inc. (Subaru) is initiating a new safety recall and stop sale for certain 2023 model year Impreza vehicles that may contain a stop lamp switch that was improperly adjusted during assembly. Description of the Defect and Safety Risk During the manufacturing of the brake pedal assembly, the brake lamp switch may not have been appropriately adjusted to allow the specified gap between the switch and the stopper. This potential condition may cause the brake lamps to illuminate without application of the brake pedal. Brake lamp illumination without driver input may confuse other drivers, increasing the risk of a crash. Remedy For all potentially affected vehicles, Subaru retailers will inspect the gap between the stop lamp switch and the stopper, and if necessary, adjust the switch to allow for the proper gap. The recall repair procedure will be forthcoming in a subsequent subarunet announcement later this week. Affected Vehicles A total of 4,030 U.S. Subaru Impreza vehicles will be affected by this recall, as listed below: Model Year Carline Production Date Range 2023 Impreza February 1, 2023 – March 20, 2023 Not all vehicles in the production date range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information will be available today. Retailer Responsibility Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $26,315 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. Any vehicles listed in any recall/campaign that are in retailer stock must be: • Immediately identified • Tagged or otherwise marked to prevent their delivery or use prior to repair • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. Owner Notification Retailers will be notified when the owner notification has been scheduled. Service, Parts, and Claim Instructions Please refer to the WRI-23 Product Campaign Bulletin on STIS for detailed information, which will be available next week. Below are the service procedures that will be included in the WRI-23 bulletin, so that in-stock stop sale units and other vehicles presented for service prior to bulletin availability may be addressed: SERVICE PROCEDURE / INFORMATION: REQUIRED MATERIALS: • Inspection: Feeler Gauge • Adjustment: Measuring tape (at least 36 inches long) • Adjustment: Non-marking Painter’s tape • Adjustment: Sharp-tipped marker STOP LAMP SWITCH PLUNGER EXTENSION LENGTH INSPECTION PROCEDURE: STEP 1: Remove the left front footwell air duct. STEP 2: Using a feeler gauge, check the switch plunger extension length between the stop lamp switch threads and the stopper section of the brake pedal. The plunger portion of the switch should extend between the stopper section of the brake pedal and the stop lamp switch threads 1.5mm (0.06 in) in length. • If the plunger extension length found is the specified value, then no further service procedures are required. Reinstall the left front footwell air duct. • If the plunger extension length found is not the specified value, an adjustment will be required. Proceed to the adjustment section of this service procedure. STOP LAMP SWITCH PLUNGER EXTENSION ADJUSTMENT PROCEDURE STEP 1: Adjust the steering column to the lowest point and the telescopic position closest fully inward toward the instrument panel. Slightly turn the steering wheel to the right until it is locked. STEP 2: Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. CAREFULLEY disconnect the negative battery cable from the battery sensor. STEP 3: Apply non-marking painter’s tape to the bottom of the steering wheel to be used for making a reference mark. NOTE: If needed and to maintain consistency, apply a piece of tape to the brake pedal to be used as a reference mark when making measurements. The end of the measuring tape can also be taped to the pedal itself. STEP 4: Write a reference mark on the taped section of the steering wheel. Make a measurement to the brake pedal in its current position and record it. STEP 5: Press the brake pedal until the stop lights come on (a second person or the SSM4 with the stop lamp switch PID selected) then measure again to determine the extension of the switch. STEP 6: Loosen lock nut A. Turn lock nut B to adjust the stop lamp switch plunger extension. Turning lock nut B by 90 degrees will adjust the extension length approximately 0.15mm. Once the desired length is achieved, tighten lock nut A to 8nm (0.8 kgf-m, 5.9 ftlbs). IMPORTANT: Never adjust the pedal stroke to less than 3mm. Doing so may cause the stop lamp to illuminate without pressing the brake pedal. STEP 7: Reinstall the left front footwell air duct. STEP 8: Reconnect the ground cable terminal to the battery sensor, torque to 11nm (8.1ft.-lbs. or 97.2inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor. STEP 9: Connect the DCA-8000 to the vehicle battery. Perform an In-Vehicle Charge and Test. Patiently wait for the battery test results. Further testing information can be found in TSB 07-178-21R. • Good Battery – The battery is good. No further action is required. • Good Recharge – The battery is good but also discharged. Use the DCA-8000 to charge the battery. The battery MUST be fully charged before returning the vehicle to the customer. • Charge & Retest – The battery condition is discharged and should be charged for a decisive evaluation. Continue charging the battery using the DCA-8000 and await the final decision. • Replace Battery – The battery is faulty. Record the 14-digit test code and replace the battery following the work procedures outlined in the applicable Service Manual. Refer to STIS: Engine > STARING/CHARGING SYSTEMS > Battery • Bad-Cell – The battery is faulty. Record the 14-digit test code and replace the battery following the work procedures outlined in the applicable Service Manual. Refer to STIS: Engine > STARING/CHARGING SYSTEMS > Battery SERVICE PROGRAM IDENTIFICATION LABEL: Type or print the necessary information on a Campaign Identification Label. The completed label should be attached to the vehicle’s upper radiator support. Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels. CLAIM REIMBURSEMENT AND ENTRY PROCEDURES: Credit to perform this recall will be based on properly completed repair order information. Retailers may submit claims through Subarunet.com. NOTE: The 14-digit battery test code is required for battery replacement recall claim submission. Labor Description Labor Operation # Labor Time Fail Code STOP LAMP SWITCH CLEARANCE CHECK A166-351 0.2 WRI-23 STOP LAMP SWITCH CLEARANCE ADJUSTMENT, BATTERY CHECK A166-352 0.3 STOP LAMP SWITCH CLEARANCE ADUSTMENT, BATTERY CHECK & CHARGE (NO BATTERY REPLACEMENT) B166-353 0.4 ADDITIONAL CHARGING* C166-444 0.2 STOP LAMP SWITCH CLEARANCE ADJUSTMENT & BATTERY REPLACEMENT A166-354 0.6 STOP LAMP SWITCH CLEARANCE ADJUSTMENT, BATTERY CHARGE & REPLACEMENT B166-355 0.7 ADDITIONAL CHARGING* C166-444 0.2 * Can be claimed if charging exceeds one hour and additionally for each subsequent hour of charging necessary to achieve a complete charge. IMPORTANT REMINDERS: • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time. WRI-23 • Always check for any open recalls or campaigns anytime a vehicle is in for servicing. • Always refer to STIS for the latest service information before performing any repairs.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-292 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Subaru of America, Inc. Submission Date : APR 25, 2023 NHTSA Recall No. : 23V-292 Manufacturer Recall No. : WRI-23 Manufacturer Information : Manufacturer Name : Subaru of America, Inc. Address : One Subaru Drive Camden NJ 08103 Company phone : 844-373-6614 Population : Number of potentially involved : 4,030 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Subaru Impreza Vehicle Type : LIGHT VEHICLES Body Style : HATCHBACK Power Train : GAS Descriptive Information : -Description of the issue: The affected vehicles may be equipped with a stop lamp switch that was improperly adjusted during assembly. The basis for how the recall population was determined: Potentially affected vehicles were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles not included in this recall were assembled with a properly adjusted stop lamp switch assembly. The recall population includes 2023 model year Impreza hatchback vehicles. The number of potentially affected vehicles is 3,089. Production Dates : FEB 06, 2023 – MAR 20, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-292 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2023-2023 Subaru Impreza Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS Descriptive Information : -Description of the issue: The affected vehicles may be equipped with a stop lamp switch that was improperly adjusted during assembly. The basis for how the recall population was determined: Potentially affected vehicles were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles not included in this recall were assembled with a properly adjusted stop lamp switch assembly. The recall population includes 2023 model year Impreza 4-Door vehicles. The number of potentially affected vehicles is 941. Production Dates : FEB 01, 2023 – MAR 17, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Description of Noncompliance : Description of the Noncompliance : An improper gap between the brake lamp switch and the stopper may cause the brake lamps to illuminate without application of the brake pedal. FMVSS 1 : 108 – Lamps, reflective devices, and assoc. Equipment FMVSS 2 : 102 – Trans shift lever seq/starter interlock/trans braking effect Description of the Safety Risk : Brake lamp illumination without driver input may confuse other drivers, increasing the risk of a crash. Description of the Cause : During the manufacturing of the brake pedal assembly, the brake lamp switch may not have been appropriately adjusted to allow the specified gap between the switch and the stopper. Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 23V-292 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : PEDAL ASSY-BRAKE SIN Component Description : Brake Pedal Assembly Component Part Number : 36012FL00C Component Name 2 : PEDAL ASSY-BRAKE SIN Component Description : Brake Pedal Assembly Component Part Number : 36012FL01C Supplier Identification : Component Manufacturer Name : Toyotetsu America, Inc. Address : 100 Pin Oak Dr Soerset Kentucky 42503 Country : United States Chronology : February 17, 2023 – Subaru received a technical report indicating a vehicle was experiencing the brake light illuminating without brake pedal application. Subaru opened an investigation. March-April 2023 – The results of the investigation indicated that that the stop lamp switch had been improperly adjusted during the assembly process. April 18, 2023 – Subaru decided to conduct a non-compliance recall. Subaru is aware of 4 technical reports and 1 warranty claim in the U.S. market between February 17, 2023 and April 18, 2023. Subaru is not aware of any crashes or injuries resulting from this non-compliance. Part 573 Safety Recall Report 23V-292 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : For all potentially affected vehicles, Subaru dealers will inspect the gap between the stop lamp switch and the stopper and if necessary, adjust the switch to allow for the proper gap. Subaru will provide reimbursement to owners for repairs according to the general plan submitted in May 2022. How Remedy Component Differs from Recalled Component : The issue concerns an inappropriately adjusted component, and not a defective component. After the remedy, the brake lamp switch will be appropriately adjusted to ensure the proper operation of the brake lamp switch and brake lamp illumination function. Identify How/When Recall Condition was Corrected in Production : Subaru corrected the condition in the vehicle manufacturing process beginning March 21, 2023. Recall Schedule : Description of Recall Schedule : Dealer notification occurred on April 19, 2023 Owner notification is scheduled to begin on or about June 23, 2023 Planned Dealer Notification Date : APR 25, 2023 – APR 25, 2023 Planned Owner Notification Date : JUN 23, 2023 – JUN 23, 2023 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-292 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Subaru of America, Inc. Submission Date : APR 28, 2023 NHTSA Recall No. : 23V-292 Manufacturer Recall No. : WRI-23 Manufacturer Information : Manufacturer Name : Subaru of America, Inc. Address : One Subaru Drive Camden NJ 08103 Company phone : 844-373-6614 Population : Number of potentially involved : 4,030 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Subaru Impreza Vehicle Type : LIGHT VEHICLES Body Style : 4-DOOR Power Train : GAS Descriptive Information : -Description of the issue: The affected vehicles may be equipped with a stop lamp switch that was improperly adjusted during assembly. The basis for how the recall population was determined: Potentially affected vehicles were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles not included in this recall were assembled with a properly adjusted stop lamp switch assembly. The recall population includes 2023 model year Impreza 4-Door vehicles. The number of potentially affected vehicles is 941. Production Dates : FEB 01, 2023 – MAR 17, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-292 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2023-2023 Subaru Impreza Vehicle Type : LIGHT VEHICLES Body Style : HATCHBACK Power Train : GAS Descriptive Information : -Description of the issue: The affected vehicles may be equipped with a stop lamp switch that was improperly adjusted during assembly. The basis for how the recall population was determined: Potentially affected vehicles were identified using vehicle production records. -How the recalled products differ from products that were not included in the recall: Vehicles not included in this recall were assembled with a properly adjusted stop lamp switch assembly. The recall population includes 2023 model year Impreza hatchback vehicles. The number of potentially affected vehicles is 3,089. Production Dates : FEB 06, 2023 – MAR 20, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Description of Noncompliance : Description of the Noncompliance : An improper gap between the brake lamp switch and the stopper may cause the brake lamps to illuminate without application of the brake pedal. It may also be possible to start the vehicle and shift the transmission out of the Park position (P) without pressing the brake pedal. FMVSS 1 : 108 – Lamps, reflective devices, and assoc. Equipment FMVSS 2 : 102 – Trans shift lever seq/starter interlock/trans braking effect Description of the Safety Risk : Brake lamp illumination without driver input may confuse other drivers, increasing the risk of a crash. It may also be possible to start the vehicle and shift the transmission out of the Park position (P) without pressing the brake pedal. If this happens, the vehicle could move unexpectedly, increasing the risk of a crash. Description of the Cause : During the manufacturing of the brake pedal assembly, the brake lamp switch may not have been appropriately adjusted to allow the specified gap between the switch and the stopper. Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 23V-292 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : PEDAL ASSY-BRAKE SIN Component Description : Brake Pedal Assembly Component Part Number : 36012FL00C Component Name 2 : PEDAL ASSY-BRAKE SIN Component Description : Brake Pedal Assembly Component Part Number : 36012FL01C Supplier Identification : Component Manufacturer Name : Toyotetsu America, Inc. Address : 100 Pin Oak Dr Soerset Kentucky 42503 Country : United States Chronology : February 17, 2023 – Subaru received a technical report indicating a vehicle was experiencing the brake light illuminating without brake pedal application. Subaru opened an investigation. March-April 2023 – The results of the investigation indicated that that the stop lamp switch had been improperly adjusted during the assembly process. April 18, 2023 – Subaru decided to conduct a non-compliance recall. Subaru is aware of 4 technical reports and 1 warranty claim in the U.S. market between February 17, 2023 and April 18, 2023. Subaru is not aware of any crashes or injuries resulting from this non-compliance. Part 573 Safety Recall Report 23V-292 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : For all potentially affected vehicles, Subaru dealers will inspect the gap between the stop lamp switch and the stopper and if necessary, adjust the switch to allow for the proper gap. Subaru will provide reimbursement to owners for repairs according to the general plan submitted in May 2022. How Remedy Component Differs from Recalled Component : The issue concerns an inappropriately adjusted component, and not a defective component. After the remedy, the brake lamp switch will be appropriately adjusted to ensure the proper operation of the brake lamp switch and brake lamp illumination function. Identify How/When Recall Condition was Corrected in Production : Subaru corrected the condition in the vehicle manufacturing process beginning March 21, 2023. Recall Schedule : Description of Recall Schedule : Dealer notification occurred on April 19, 2023 Owner notification is scheduled to begin on or about June 23, 2023 Planned Dealer Notification Date : APR 25, 2023 – APR 25, 2023 Planned Owner Notification Date : JUN 23, 2023 – JUN 23, 2023 * NR – Not Reported
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SEOCONTENT-END