WQD-40 – Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming – 2008-2009 Subaru Legacy, Outback & Forester PZEV

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NHTSA ID Number: 10235880

Manufacturer Communication Number: WQD40

Summary

Subaru of America, Inc. has determined vehicles affected by this Service Program require front catalytic converter replacement and ECM reprogramming.

 


NUMBER: WQD-40
DATE: January 2013

APPLICABILITY: 2008-09MY PZEV Legacy, Outback & Forester
SUBJECT: Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming

 

This Campaign applies to vehicles with motor vehicle registration in the following states:

2008MY: California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island, and Vermont.

2009MY: California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island, Vermont, New Jersey, Oregon and Washington.

 

INTRODUCTION

Subaru of America, Inc. has determined vehicles affected by this Service Program require front catalytic converter replacement and ECM reprogramming.

For vehicles affected by this Service Program, efficiency of the front catalytic converter may degrade over time. If the catalytic converter efficiency degrades beyond an acceptable level, the vehicle may be releasing air pollutants which exceed California standards. To correct this condition, it will be necessary to replace the front catalytic converter and reprogram the ECM software logic, improving management of the catalytic converter. This software change will not adversely affect fuel economy or performance of the vehicle.

 

AFFECTED VEHICLES

Affected vehicles are identified in the VIN range chart below.  NOTE: Not all vehicles in the VIN ranges are affected.  Prior to performing repairs, confirm coverage by using the Vehicle Coverage Inquiry function at Subarunet.com.  Affected VINs will be added to the Vehicle Coverage table according to the “Schedule Date” found on page 2 under the heading “Owner Notification”.

Model From To
2008MY Legacy Sedan 8*200366 8*227207
Outback 8*300017 8*367425
Forester 8*700009 8*733308
2009MY Legacy Sedan 9*210001 9*236941
Outback 9*310001 9*348624
Forester 9*700011 9*797855

*Various Characters may occupy this position

 

OWNER NOTIFICATION

SOA will prepare and mail Owner Notification Letters to owners of affected vehicles according to the following schedule:

Model Year Vehicle Registration State Vehicle Transmission Schedule Date
2008 CA Legacy & Outback AT 1/14/13
CA Legacy & Outback MT **
CA Forester AT & MT **
Other CA Emission States **
2009 CA Legacy & Outback AT 1/14/13
CA Legacy & Outback MT **
CA Forester AT & MT **
Other CA Emission States **

** Refer to the phase-in table found on pg. 9 for more information regarding the owner notification schedule dates.

A copy of the owner notification letter can be found starting on pg. 7 of this Bulletin.

 

DEALER PROGRAM RESPONSIBILITY

Dealers are to promptly perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used and demo).  Additionally, whenever a vehicle subject to this Service Program is taken into dealer new or used inventory, or is in the dealership for service, necessary steps should be taken to ensure the Service Program correction has been made before selling or releasing the vehicle.

New or used vehicles listed in a Service Program that are in dealer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in this Service Program Bulletin

 

PARTS INFORMATION

Catalytic converter replacement will be required.

Due to limited part availability, dealers are requested to order catalytic converter kits as needed. It is suggested parts be ordered at the time a customer contacts a dealer to schedule an appointment.  This will ensure the necessary parts are available on the day a customer brings their vehicle in for service.

Model Description Part Number
 All WQD40 Catalytic Converter Kit SOA635112

 

The kit contains the following components:

Quantity Description Part Number
1 Pipe Comp-Exh Fr 44620AD99A
1 Gskt & Seal Set-Eng 10105AB600

 

SPECIAL TOOLS

Vehicle ECM reprogramming will require the following:

Subaru Diagnostic System (SDS)

  • SDS Toughbook
  • Subaru Select Monitor III (SSMIII Application Software)
  • Subaru Diagnostic Interface Box (SDI)
  • USB Data Link Cable and Reprogramming Cable.

Note: If you require assistance with using the Subaru Diagnostic System (SDS), use the “Help” function, which will allow you to access the tutorial information.

 

SERVICE PROCEDURE

  • This service procedure involves replacement of the front catalytic converter assembly and reprogramming of the ECM with updated logic to correct an OBDII system deficiency.
  • The catalytic converter must be replaced BEFORE reprogramming the ECM.
  • IMPORTANT: Both procedures must be done during the same repair visit.
  1. Front Catalytic Converter Replacement

Replace the front catalytic converter following the procedures outlined in the applicable Subaru Service Manual and any related Technical Service Bulletins.  When replacing the converter, the A/F and O2 sensors should be reused.

Note: To avoid potential damage to the threaded portions of the sensors, allow the converter to cool down before attempting to remove them.  Application of a spray-type penetrating lubricant to the thread areas and allowing it to soak in for at least a minute or more is recommended to help ease sensor removal.  Be sure to wipe away all excess lubricant.  Before installing the sensors into the replacement converter, application of a small amount of nickle based anti-seize compound to the sensor threads is also recommended.

  1. ECM Reprogramming Instructions

Information regarding ECM reprogramming procedures can be found by accessing the Help menu located at the top of the Main Menu screen of the SSMIII application.

  • Verify the status of the “CHECK ENGINE” malfunction indicator light (MIL) located on the vehicle’s instrument cluster.
  • If no malfunction is indicated, proceed with reprogramming the ECM.
  • If a malfunction is indicated by the MIL remaining continually “on” or “flashing”, diagnose the cause and perform any necessary repairs. Once repairs have been completed, clear all DTCs then reprogram the ECM.

NOTES:

  • In the event the cause of the check engine light illumination is not covered by applicable warranties, the cost of repairs is the vehicle owner’s responsibility.
  • Under no circumstances should the ECM be reprogrammed until the proper corrections have been made and the catalytic converter replaced.

Confirm your SSM III contains the applicable SSMIII FlashWrite File Update which includes the reprogramming PAK files shown in the chart below.  PAK files will be released and automatically sent electronically to dealer equipment on or prior to the dates indicated in the “Date Available” column found in the following table.

 

Version Numbers

  • Software: 36.50.7 or later
  • Interface Box: 1.7.7 or later
  • Interface Box CF Card: 1.8.0 or later

For the WQD-40 Service Program, special Look-Up CID Numbers have been established to identify proper Pack File applicability.  New ECM / Pack File Part Numbers and the tentative availability dates are also included in the chart below.

IMPORTANT: The Pack Files for this Service Program will not appear when searching FlashWrite if the current ECM CID number or Vehicle Spec. parameters are used.  These files are only accessible by using the Look-Up CID Numbers from the chart below.

Model Year Vehicle Engine / Emission Spec. Transmission Type Look-Up CID Number for WQD-40 New ECM/Pack File Part Number Date Available
2008 Legacy & Outback 2.5L NA CA Spec. PZEV 4AT WQD4005 22611BC05A.pak 1/14/2013
5MT WQD4004 22611BC04A.pak 2/25/2013
Forester 2.5L NA CA Spec. PZEV 4AT WQD4007 22611BC070.pak TBD
5MT WQD4006 22611BC060.pak TBD
2009 Legacy & Outback 2.5L NA CA Spec. PZEV 4AT WQD4005 22611BC05A.pak 1/14/2013
5MT WQD4004 22611BC04A.pak 2/25/2013
Forester 2.5L NA CA Spec. PZEV 4AT WQD4009 22611BC090.pak TBD
5MT WQD4008 22611BC080.pak TBD

 

Once the applicable Pack File has been identified, proceed with the remainder of the established ECM reprogramming procedure.

These Pack Files are to be used solely for completion of the WQD-40 Service Program.

NOTE:  Should the ECM become inoperative or un-responsive during the reprogramming procedure;

  1. Disconnect both the positive (+) and negative (-) battery terminals for at least 2 or more seconds.
  2. Touch the cable ends together for a few moments, and then re-connect the terminals to the battery.
  3. Start the reprogramming procedure over again from the beginning.

 

STATE EMISSION TESTING ADVISORY

After ECM reprogramming, the OBDII system’s readiness code monitors will set to “incomplete”.  Normally, the vehicle needs to be driven under a variety of conditions before the readiness code monitors will indicate “complete”.  (See State I/M Program Advisory Bulletin number 11-120-12, dated 9-20-2012 for details.)

 

SERVICE PROGRAM IDENTIFICATION LABEL

Type or print the necessary information on a Service Program identification label.  The completed label should be attached to the vehicle’s upper radiator support.

Additional labels are available through the Subaru Claims Helpline at 1-866-782-2782.

CALIFORNIA “VEHICLE EMISSION RECALL – PROOF OF CORRECTION” CERTIFICATE

The California Air Resources Board and the Department of Motor Vehicles Registration/ Recall Program requires that all emission related Recall/Campaign or Service Program repairs be completed before a vehicle registration is renewed.  Please provide owners of vehicles registered in the state of California a completed “Vehicle Emission Recall – Proof of Correction” certificate.  Vehicle owners should be advised to retain this certificate because the California Department of Motor Vehicles may require they provide proof this service program repair has been completed.

Additional certificates are available through the Subaru Claims Helpline at 1-866-782-2782.


OWNER NOTIFICATION LETTER

Service Program WQD-40
Engine Control Module Reprogramming
Vehicles Registered in the States of
CA, CT, MA, ME, NJ, NY, OR, PA, RI, VT, WA

January 2013

Dear Subaru Owner:

We would like to thank you for your selection of a 2008-2009 model year Subaru Legacy,

Outback or Forester vehicle equipped with a 2.5 Liter engine and a California Partial Zero Emission Vehicle (PZEV) system. At Subaru, we take pride in our products and are committed to your continued satisfaction.

Subaru has determined that the efficiency of your vehicle’s front catalytic converter may degrade over time. If the catalytic converter efficiency degrades beyond an acceptable level, your vehicle may be releasing air pollutants that exceed California standards. To correct this condition, Subaru will replace the front catalytic converter and reprogram the Engine Control Module software logic to improve management of the catalytic converter. This software change will not adversely affect fuel economy or the performance of your vehicle.

 

WHAT WE ARE ASKING YOU TO DO PROMPTLY

We ask that you schedule an appointment with your Subaru Dealer as soon as possible to have your vehicle’s front catalytic converter replaced and Engine Control Module software reprogrammed. Doing so will help ensure your vehicle’s full protection under the emission warranty as failure to do so may be considered a lack of proper maintenance. This will take approximately 1 hour to complete. However, it may be necessary for you to leave your car longer on the day of your appointment to allow your dealer flexibility in scheduling. Your Subaru dealer will perform this modification at no cost to you.

Please present this letter to your Subaru Dealer on the day of your service appointment.

 

CALIFORNIA REGISTERED OWNERS

The California Air Resources Board requires that emission related campaigns be completed prior to California’s vehicle registration renewal process; without this repair, you will not be able to register your vehicle during your next annual registration. Upon completion of this campaign, your California dealer will complete and provide you a “Proof of Correction Certificate.”  If required, present the certificate to the California Department of Motor Vehicles (the “DMV”) when renewing your California registration as proof of campaign completion. If the DMV does not request the certificate, we recommend that you keep it for your records.

In addition, the State of California requires that every vehicle must pass an emission test (SMOG Check) every two years and before it is sold.  Without the service we are providing at no charge, your vehicle may not pass this test.

 

CHANGED YOUR ADDRESS OR SOLD YOUR SUBARU?

If you have changed your address, or if you have sold your Subaru, please complete the enclosed prepaid postcard and mail it to us. Or, if you prefer to update this information online, please go to www.subaru.com, select Contact Us then select Update Address from the drop down menu.

 

IF YOU NEED FURTHER ASSISTANCE

To locate the nearest Subaru Dealer you can access our website at www.subaru.com and select “Find a Dealer”.

For additional information and the most Frequently Asked Questions, please go to:

If you need additional assistance, please contact us directly:

  • Telephone: 1-800-SUBARU3 (1-800-782-2783)

Monday through Thursday between 7:30 a.m. and 8:00 p.m. ET

Friday between 10:30 a.m. and 5:00 p.m. ET

Saturday between 9:00 a.m. and 3:30 p.m. ET

  • E-mail: Go to www.subaru.com and select “Contact Us”.
  • S. Postal mail: Write us at Subaru of America, Inc., Attn: CDS Department, P.O. Box 6000, Cherry Hill, NJ 08034-6000.

Please contact us immediately if the dealer fails or is unable to make the necessary repairs free of charge.

Your continued satisfaction with Subaru is important to us. This update is intended to ensure your vehicle’s optimal performance. We appreciate your understanding in this matter and regret any inconvenience this may cause you.

Sincerely,

Subaru of America, Inc.

Notice to Lessors: The lessor of a vehicle who receives this letter is requested to provide a copy of it to the vehicle lessee(s) within 10 business days from receipt. The lessor should also keep a record of the lessee(s) to whom this letter is sent, the date sent, and the applicable vehicle identification number (VIN). (For the purposes of this section, a lessor means a person or entity that in the last twelve months prior to the date of this notification has been the owner, as referenced on the vehicle’s title, of any five or more leased vehicles. A leased vehicle is a vehicle leased to another person for a term of at least four months.)

A subsidiary of Fuji Heavy Industries Ltd.

 


PHASE-IN TABLE

STATE MY CARLINE TRANS
Phase 1 (1/14/13) CA 2008 Legacy Auto
CA 2009 Legacy Auto
CA 2008 Outback Auto
CA 2009 Outback Auto
Phase 2 (2/25/13) MA 2008 Outback Auto
OR 2009 Legacy Auto
OR 2009 Outback Auto
WA 2009 Legacy Auto
WA 2009 Outback Auto
Phase 3 (3/18/13) CA 2008 Legacy Manual
CA 2009 Legacy Manual
CA 2008 Outback Manual
CA 2009 Outback Manual
CT 2008 Legacy Auto
CT 2009 Legacy Auto
CT 2008 Outback Auto
CT 2009 Outback Auto
MA 2008 Legacy Auto
OR 2009 Legacy Manual
OR 2009 Outback Manual
WA 2009 Legacy Manual
WA 2009 Outback Manual
Phase 4 (4/15/13) CA 2008 Forester Auto
CA 2008 Forester Manual
CT 2008 Legacy Manual
CT 2009 Legacy Manual
CT 2008 Outback Manual
CT 2009 Outback Manual
MA 2008 Forester Auto
MA 2008 Forester Manual
MA 2008 Legacy Manual
MA 2009 Legacy Auto
MA 2009 Legacy Manual
MA 2008 Outback Manual
MA 2009 Outback Auto
MA 2009 Outback Manual

 

STATE MY CARLINE TRANS
Phase 5 (5/13/13) CA 2009 Forester Auto
OR 2009 Forester Auto
OR 2009 Forester Manual
Phase 6 (6/17/13) CA 2009 Forester Manual
CT 2008 Forester Auto
CT 2008 Forester Manual
ME 2008 Legacy Manual
ME 2009 Legacy Manual
ME 2008 Outback Manual
ME 2009 Outback Manual
WA 2009 Forester Auto
WA 2009 Forester Manual
Phase 7 (7/15/13) CT 2009 Forester Auto
MA 2009 Forester Auto
Phase 8 (8/12/13) CT 2009 Forester Manual
MA 2009 Forester Manual
ME 2008 Forester Auto
ME 2008 Forester Manual
ME 2009 Forester Auto
ME 2009 Forester Manual
NJ 2009 Forester Auto
NJ 2009 Forester Manual
Phase 9 (9/16/13) ME 2008 Legacy Auto
ME 2009 Legacy Auto
ME 2008 Outback Auto
ME 2009 Outback Auto
NJ 2009 Legacy Auto
NJ 2009 Legacy Manual
NJ 2009 Outback Auto
NJ 2009 Outback Manual
NY 2008 Forester Auto
NY 2008 Forester Manual
PA 2008 Legacy Manual
PA 2009 Legacy Manual
PA 2008 Outback Manual
PA 2009 Outback Manual

 

STATE MY CARLINE TRANS
Phase 10 (10/14/13) NY 2009 Forester Auto
PA 2008 Forester Auto
PA 2008 Forester Manual
Phase 11 (11/11/13) NY 2009 Forester Auto
NY 2009 Forester Manual
NY 2008 Legacy Manual
NY 2009 Legacy Manual
NY 2008 Outback Manual
NY 2009 Outback Manual
RI 2008 Legacy Auto
RI 2008 Legacy Manual
RI 2009 Legacy Auto
RI 2009 Legacy Manual
RI 2008 Outback Auto
RI 2008 Outback Manual
RI 2009 Outback Auto
RI 2009 Outback Manual
VT 2008 Legacy Manual
VT 2009 Legacy Manual
VT 2008 Outback Manual
VT 2009 Outback Manual
Phase 12 (12/9/13) NY 2008 Outback Auto
RI 2008 Forester Auto
RI 2008 Forester Manual
RI 2009 Forester Auto
RI 2009 Forester Manual
VT 2008 Forester Auto
VT 2008 Forester Manual
VT 2009 Forester Auto
VT 2009 Forester Manual
Phase 13 (1/13/14) NY 2008 Legacy Auto
NY 2009 Legacy Auto
PA 2009 Outback Auto
VT 2008 Legacy Auto
VT 2008 Outback Auto

 

STATE MY CARLINE TRANS
Phase 14 (2/10/14) NY 2009 Outback Auto
PA 2008 Outback Auto
VT 2009 Legacy Auto
VT 2009 Outback Auto
Phase 15 (3/10/14) PA 2009 Forester Auto
PA 2009 Forester Manual
Phase 16 (4/7/14) PA 2008 Legacy Auto
PA 2009 Legacy Auto

 


6 Affected Products

Vehicles

MAKE MODEL YEAR
SUBARU FORESTER 2008-2009
SUBARU LEGACY 2008-2009
SUBARU OUTBACK 2008-2009

 


1 Associated Document

Manufacturer Communications

NUMBER: WQD-40
DATE: January 2013

https://www.nhtsa.gov/recalls?nhtsaId=10235880

MC-10235880-9999.pdf 750.993KB

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NHTSA ID Number: 10234881

Manufacturer Communication Number: WQD40

Summary

Subaru Service Program WQD-40: Front Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming

 

1 Associated Document

Manufacturer Communications

Date: January 10, 2013
Subject: Subaru Service Program WQD-40: Front Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming

https://www.nhtsa.gov/recalls?nhtsaId=10234881

MC-10234881-9999.pdf 27.089KB

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Reprogramming

What J2534 reprogramming capabilities are available?

(4a) J2534 Reprogramming

Subaru reprogramming files using a generic (non-OEM) SAEJ2534 pass-thru vehicle programming device are available by contacting Service Technical Information Company toll free at 1-866-428-2278. The cost for the CD-ROM with all reprogramming files is $75.00 plus S/H and applicable state tax. Files will be updated four (4) times per year, in CD-ROM format, with all available reprogramming service information at the same above offered cost. Authorized Subaru Dealers are provided the same reprogramming information.

Before purchasing, the reprogramming details can be found in the following Reprogramming J-2534 Files chart. Click the link to view the PDF chart.

Subaru J2534 Reprogramming software meets the latest available J2534-1 specification. Our Reprogramming J2534 Files chart does not specify the Calibration Identification Number (CID); however, this information is included in our offered CD-Rom.

Note: The ECM or TCMeBay being reprogrammed may already contain some or all of the reprogramming files listed in the Reprogramming J2534 Files chart shown by release date. It is possible to damage the vehicles ECM/TCMduring the reprogramming event. Once the reprogramming process has started, it is recommended not to interrupt the process until the event is completed. If you experience any problems, please contact your scan tool maker for further instructions.

 

(4b) Are all pre-2004MY Subaru vehicles compatible with J2534?

No. Subaru has no reprogramming capability for model years 1996-1998. Starting with our 1999 model year, please see our Reprogramming Pre-J2534 Files chart for affected model reprogramming information.

Both pre-J2534 reprogramming and J2534 pass thru reprogramming files are included in the offered HDS kit software for aftermarket service provider application.

WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light Tactrix Openport 2.0
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light CarDAQ-Pro All Makes J2534 Reprogramming Tool and Remote Assisted Programming Plus IVS360
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light RAP2 OEM J2534 Remote Reprogramming Tool
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light Autel MaxiFlash Xlink, J2534 Reprogramming Tool
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light MAXIFLASH PRO (ALT-MF2534)
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
WQD-40 - Catalytic Converter Replacement & Engine Control Module (ECM) Reprogramming - 2008-2009 Subaru Legacy, Outback & Forester PZEV | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

 


 

https://techinfo.subaru.com/

 


 

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  • 🚗[Efficient&Convenience] Quick access to vehicle data for maintenance or management reports.Quickly attaches to vehicle's diagnostic connector. Mixed fleet capabilities with broad protocol support.May be used with desktop PC or laptop. make sure your computer at least 4GB.Tech2win software only installed on 7 32bit computer and on physical system.Please download the latest vxmanager from vxdiag official website.

Last update on 2024-05-17 / Affiliate links / Images from Amazon Product Advertising API

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