WUP-01 – PCV Valve – 2017-2018 Subaru Impreza & 2018 Crosstrek

October 17, 2019 NHTSA CAMPAIGN NUMBER: 19V744000

PCV Valve May Separate

An unexpected loss of power while driving can increase the risk of a crash.

 

NHTSA Campaign Number: 19V744

Manufacturer Subaru of America, Inc.

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 205,000

 

Summary

Subaru of America, Inc. (Subaru) is recalling certain 2017-2018 Impreza and 2018 Crosstrek vehicles equipped with an aluminum Positive Crankcase Ventilation (PCV) valve. The PCV valve may come apart, allowing the separated components to enter the engine, possibly resulting in a loss of power while driving.

 

Remedy

Subaru will notify owners, and dealers will inspect and, if necessary, replace the PCV valve, free of charge. If the PCV valve has separated and the components cannot be found, the engine will be replaced, free of charge. The recall is expected to begin December 13, 2019. Owners may contact Subaru customer service at 1-844-373-6614. Subaru’s number for this recall is WUP-01.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Subaru has a Recall


APPLICABILITY: 2017-18MY Impreza
2018MY Crosstrek
SUBJECT: PCV Valve- Design Change

 

INTRODUCTION:

Subaru of America, Inc. (Subaru) is initiating a new safety recall for certain 2017-2018 model year Impreza vehicles and certain 2018 model year Crosstrek vehicles in which the Positive Crankcase Ventilation (PCV) valve may be defective.

 

AFFECTED VEHICLES:

Model Year(s) Carline Production Date Range
2017-2019 Impreza July 28, 2016 – March 8, 2018
2018 Crosstrek May 9, 2017 – April 2, 2018

Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair.

The status of this recall will display as “Open – Remedy Not Yet Available” until sufficient parts supply is available.

 

REASON FOR THIS RECALL:

The PCV valve may separate and allow engine oil to enter the combustion chamber, resulting in a visible change in appearance and/or the amount of tailpipe exhaust.  If driving under this condition continues, separated components from the PCV valve may enter the engine.

 

SAFETY RISK:

If separated components from the PCV valve enter the engine, the vehicle may experience a loss of motive power, increasing the risk of a crash.

 

DESCRIPTION OF THE REMEDY:

Vehicles affected by this recall will require an inspection and potential replacement of the PCV valve and hose.

 

OWNER NOTIFICATION:

Subaru will notify affected vehicle owners by first class mail within 60 days.  Owners with a valid email address on file will also be notified by email. Retailers will be advised when the notification is scheduled.

 

RETAILER RESPONSIBILITY:

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied.  Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $21,000 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement.

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified.
  • Tagged or otherwise marked to prevent their delivery or use prior to repair.
  • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin

Retailers are to promptly follow the applicable service procedures, to correct all affected vehicles in their inventory (used, demo & SSLP).  Additionally, whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

 

PART INFORMATION:

REMINDER:  Always order the most up-to-date replacement parts based on the specific VIN being repaired.

 

NOTE:  The new p.n. X1181AA000 PCV valve kit is expected to be available in early November.

 

SERVICE PROCEDURE / INFORMATION:

Due to a production error, the Positive Crankcase Ventilation (PCV) valve may fail causing its internal components to fall into the crankcase.  As a result, the engine may smoke excessively from the exhaust.  The repair involves removal of the PCV valve, inspection for failure and replacement.  If the valve has failed (come apart), further action is necessary to locate and remove the failed PCV valve components.

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

The service procedures for PCV valve and hose replacement remain unchanged.  Always refer to the applicable Service Manual and review the full requirements of the repair being performed.  The Service Manual procedures contain information critical to performing an effective repair the first time and every time.  This includes but is not limited to: important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time-use parts needed for a complete and lasting repair.

IMPORTANT:  The two flow charts below provide an overview for the service procedures.  The first is for Crosstrek and the second for Impreza.  Detailed service procedures to be followed are also provided and must reviewed completely before proceeding.

 

FLOW CHART FOR CROSSTREK:

 

FLOW CHART FOR IMPREZA:

 

STEP 1:  Locate the PCV valve and check the identification color.  If for some reason the color cannot be identified, remove the PCV valve and confirm the condition (failed / come apart).  If the (unidentifiable) PCV valve is not broken, replace it with a new (BLUE) valve and PCV hose.  If the valve is broken, proceed as if it were a PINK valve using the flow chart(s) above as a guide.

  • If the valve has a PINK identification ring, proceed to STEP 2.
  • If the valve has a BLUE identification ring, STOP. The procedure is complete.  Proceed to the Claim Reimbursement and Entry Procedures section of this bulletin.

 

Step 2:  Remove the PINK PCV valve and inspect it for breakage.  Use the photos below for reference.

  • If the PCV valve is BROKEN (NG), proceed to Step 3 and remove the engine following the procedure in the applicable Service Manual.
  • If the PCV valve is OK (NOT broken), replace it with the new BLUE valve and hose from the kit to complete the procedure following the applicable Service Manual.

 

Step 3:  (If necessary), following the applicable Service Manual procedures, remove the engine to collect the PCV valve component parts that may have fallen into the engine.  Remove the oil separator cover and collect the PCV valve components (4 small parts) as shown in the photos below.  If all the PCV valve components cannot be collected after removing the oil separator cover, proceed with removing the engine oil pan to collect any remaining components.

TIP:  If any PCV valve components remain in the oil pan-side passage, CAREFULLY apply compressed air to the oil pan-side passage as shown below.

IMPORTANT REMINDERS: 

  • Always wear safety glasses.
  • Never reuse the oil separator cover as it is a one-time use item. Replace it with  n. 11831AA260.

 

Step 4:

  • If all the broken PCV valve components cannot be found and collected, replace the short block assembly along with a new PCV valve and hose (kit) following the applicable Service Manual procedures.
  • If all the broken PCV valve components are found and collected, install a new separator cover, PCV valve and hose (kit) then reassemble the vehicle following the applicable Service Manual procedures to complete the procedure.

 

CALIFORNIA “VEHICLE EMISSION RECALL – PROOF OF CORRECTION” CERTIFICATE

The California Air Resources Board and the Department of Motor Vehicles Registration/Recall Program requires that all emission related Recall/Campaign or Service Program repairs be completed before a vehicle registration is renewed.  Please provide owners of vehicles registered in the state of California a completed “Vehicle Emission Recall – Proof of Correction” certificate.  Vehicle owners should be advised to retain this certificate because the California Department of Motor Vehicles may require they provide proof this service program repair has been completed.

 

Additional certificates are available through normal parts ordering channels using part number MSA6P1301. Quantity 1 = 1 booklet of 50 certificates.

Part Number Applicability Description Order Quantity
MSA6P1302 All Models Campaign Completion Labels (contains one sheet of 20 labels) 1

 

SERVICE PROGRAM IDENTIFICATION LABEL:

Type or print the necessary information on a Campaign Identification Label.

The completed label should be attached to the vehicle’s upper radiator support.  Additional labels are available through normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20 labels.

 

CLAIM REIMBURSEMENT AND ENTRY PROCEDURES:

Credit to perform this recall will be based on properly completed repair order information.  Retailers may submit claims through Subarunet.com.

Labor Description Labor Operation # Labor Time Fail
Code
Claim Type
PCV VALVE INSPECTION, PCV VALVE AND HOSE REPLACEMENT A145-631 0.2 WUP-01 RC
PCV VALVE INSPECTION, ENGINE R&R, SEPARATOR COVER REMOVAL TO COLLECT PCV PARTS, REPLACE PCV VALVE & HOSE A145-632 5.7
PCV VALVE INSPECTION, ENGINE R&R, SEPARATOR COVER & OIL PAN REMOVAL TO COLLECT PCV PARTS, REPLACE PCV VALVE & HOSE A145-633 6.1
PCV VALVE INSPECTION, ENGINE R&R, SEPARATOR COVER & OIL PAN REMOVAL, COLLECT PCV PARTS, REPLACE SHORT BLOCK, PCV VALVE & HOSE A145-634 13.5

IMPORTANT REMINDERS:

  • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time.
  • Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
  • Always refer to STIS for the latest service information before performing any repairs.

 

OWNER NOTIFICATION LETTER

 

Notice to Lessors: Under Federal law the lessor of a vehicle who receives this letter must provide a copy of it to the vehicle lessee(s) within 10 business days from receipt. The lessor must also keep a record of the lessee(s) to whom this letter is sent, the date sent, and the applicable vehicle identification number (VIN). (For the purposes of this section, a lessor means a person or entity that in the last twelve months prior to the date of this notification has been the owner, as referenced on the vehicle’s title, of any five or more leased vehicles. A leased vehicle is a vehicle leased to another person for a term of at least four months.)

A subsidiary of SUBARU CORPORATION

 


Subarunet Announcement

To: All Subaru Retailers
From: Subaru of America, Inc.
Date: October 18, 2019

 

New Safety Recalls: WUP-01 and WUS-04 Impreza and Crosstrek PCV Valve Recalls

 

Subaru of America, Inc. (Subaru) is initiating two new safety recalls for certain 2017-2019 model year Impreza vehicles and certain 2018 model year Crosstrek vehicles in which the Positive Crankcase Ventilation (PCV) valve may be defective.

  • Vehicles affected by the WUP-01 recall will require an inspection and potential replacement of the PCV valve and hose.
  • Vehicles affected by the WUS-04 recall will require a short block engine replacement, in addition to replacement of the PCV valve and hose.

 

Description of the Defect and Safety Risk

The PCV valve may separate and allow engine oil to enter the combustion chamber, resulting in a visible change in appearance and/or the amount of tailpipe exhaust. If driving under this condition continues, separated components from the PCV valve may enter the engine. If this occurs, the vehicle may experience a loss of motive power, increasing the risk of a crash.

 

Affected Vehicles

A total of 205,251 U.S. vehicles will be affected by these recalls, as listed below:

Recall code Model Year(s) Carline Production Date Range Affected vehicle count
WUP-01 2017-2019 Impreza July 28, 2016 – March 8, 2018 121,501
WUP-01 2018 Crosstrek May 9, 2017 – April 2, 2018 83,499
WUS-04 2017 Impreza May 11, 2016 – November 11, 2016 251

Not all vehicles in the production ranges listed above are affected by these recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This coverage information is now available.

The status of these recalls will display as “Open – Remedy Not Yet Available” until sufficient parts supply is available.

 

Service, Parts, and Claim Instructions

Sufficient parts supply is expected to be available within the next month. Retailers will be notified when parts are available.

For detailed service, parts, and claim information, please refer to the WUP-01 and WUS-04 Product Campaign Bulletins on STIS, which will be posted next week. PCV Valve kits must be ordered through PRIME. Please refer to ‘Recalls & Campaigns/PRIME Max Quantities’ on subarunet for the orderable quantities.

 

Retailer Responsibility

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin

Retailers are to promptly perform the applicable service procedures, once they are available, to correct all affected vehicles in their inventory (used, demo & SSLP). Additionally, whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $21,000 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement. 

 

Owner Notification

Subaru will notify affected vehicle owners by first class mail within 60 days. Owners with a valid email address on file will also be notified by email. Retailers will be advised when the notification is scheduled.


3 Affected Products

Vehicles

MAKE MODEL YEAR
SUBARU CROSSTREK 2018
SUBARU IMPREZA 2017-2018

8 Associated Documents

Chronology

RMISC-19V744-0683.pdf 99.706KB

Download (PDF, 97KB)


Recall Acknowledgement

RCAK-19V744-9610.pdf 244.642KB

Download (PDF, 239KB)


Manufacturer Notices(to Dealers,etc) – New Safety Recalls: WUP-01 and WUS-04 – Impreza and Crosstrek PCV Valve Recalls

RCMN-19V744-1900.pdf 206.729KB

Download (PDF, 202KB)


Defect Notice 573 Report

RCLRPT-19V744-3102.PDF 215.484KB

Download (PDF, 210KB)


Recall 573 Report – Amendment 1

RCLRPT-19V744-4403.PDF 215.825KB

Download (PDF, 211KB)


Remedy Instructions and TSB

RCRIT-19V744-4763.pdf 1770.471KB

Download (PDF, 1.69MB)


Remedy Instructions and TSB

RCRIT-19V744-4417.pdf 1693.726KB

Download (PDF, 1.62MB)


Manufacturer Notices(to Dealers,etc)- Part Ordering Information

RCMN-19V744-1081.pdf 48.736KB

Download (PDF, 48KB)


Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V744&docType=RCL



 


NHTSA ID Number: 10166956

Manufacturer Communication Number: WUP-01R

Summary

Subaru of America, Inc. (Subaru) is initiating a new safety recall for certain 2017-2018 model year Impreza vehicles and certain 2018 model year Crosstrek vehicles in which the Positive Crankcase Ventilation (PCV) valve may be defective.


NUMBER: WUP-01R
NHTSA ID: 19V-744
DATE: 10/24/19
REVISED: 10/31/19

https://www.nhtsa.gov/recalls?nhtsaId=10166956

https://static.nhtsa.gov/odi/tsbs/2019/MC-10166956-0001.pdf

Download (PDF, 1.62MB)


NHTSA ID Number: 10166943

Manufacturer Communication Number: WUP-01

Summary

Subaru f America, Inc. (Subaru) is initiating a new safety recall for certain 2017-2018 model year Impreza vehicles and certain 2018 model year Crosstrek vehicles in which the Positive Crankcase Ventilation (PCV) valve may be defective.


NUMBER: WUP-01
DATE: 10/24/19
NHTSA ID: 19V-744

https://www.nhtsa.gov/recalls?nhtsaId=10166943

https://static.nhtsa.gov/odi/tsbs/2019/MC-10166943-0001.pdf

Download (PDF, 1.54MB)


 

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Last update on 2019-11-13 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2019-11-13 / Affiliate links / Images from Amazon Product Advertising API

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