WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall – 2021 Subaru Ascent Legacy & Outback

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NHTSA ID Number: 10199931

Manufacturer Communication Number: WRF-21

Summary

Subaru of America, Inc. (Subaru) is initiating a voluntary emissions recall for certain 2021 model year Ascent, Legacy, and Outback vehicles equipped with a 2.4L turbo engine, which may have damaged terminals on the engine wire harness.

 


NUMBER: WRF-21
DATE:  07/28/21

INTRODUCTION

Subaru of America, Inc. (Subaru) is initiating a voluntary emissions recall for certain 2021 model year Ascent, Legacy, and Outback vehicles equipped with a 2.4L turbo engine, which may have damaged terminals on the engine wire harness.

 

AFFECTED VEHICLES

A total of 455 U.S. vehicles will be affected by this voluntary emissions recall:

Model Year Carline Production Dates
2021 Ascent 5/18/2021-5/20/2021
2021 Legacy 2.4L turbo
2021 Outback 2.4L turbo

 

Not all vehicles in the production date range listed above may be affected by this voluntary emissions recall. Coverage for all affected vehicles must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com.  This information is now available.

 

REASON FOR THIS VOLUNTARY EMISSIONS RECALL

The affected vehicles may have an EGI (Electronic Gas Injection) harness with a damaged connector body which may also affect a portion of the ground connection pin.  The damage was caused at production by a tool used for testing the connector.  Damage to the connector may affect the proper operation of the #4 injector by creating a fuel lean condition.  As a result, a MIL will illuminate due to this condition and may register certain injector circuit open code (P1264) and misfire detection code (P0304).

 

REMEDY REPAIR

The EGI harness and ECM will be replaced in the affected models.  This voluntary emissions recall will be performed at no cost to the vehicle owner.

 

Retailer Responsibility

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in this bulletin

Retailers are to promptly perform the applicable service procedures, to correct all affected vehicles in their inventory (new, used, demo & SSLP). Additionally, whenever a vehicle subject to this voluntary emissions recall is taken into inventory or in for service, necessary steps should be taken to ensure the repair has been made before selling or releasing the vehicle.

 

OWNER NOTIFICATION

Subaru will notify affected vehicle owners by first class mail in August.  Retailers will be advised when the notification will begin.

 

PARTS INFORMATION:

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

Model Part Description Qty Required Part #
Ascent Engine Harness 1 24020AG60A
EGI Control Unit 1 22765AP821
Outback & Legacy Engine Harness 1 24020AG73A
EGI Control Unit 1 22765AR242
All

(One-Time Use)

Intake Manifold Gasket 2 14035AA74A
EGR Pipe Gasket 1 14738AA29A
Throttle Chamber Gasket 1 16175AA53A
Intake Duct Gasket 1 14497AA070
Intake Duct Gasket 1 14497AA080
Intercooler Gasket 1 21896AA130
EGR Pipe Gasket 1 14738AA340

 

SERVICE PROCEDURE / INFORMATION:

 

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

 

CRITICAL: There are added revisions and warnings provided below within the service procedure. It is IMPORTANT to read ALL the information below fully before proceeding to prevent any damage to the engine electrical system components.

 

CAREFULLY replace the engine wiring harness FIRST following the additional revisions below and the procedure in the applicable Service Manual for the harness replacement: Engine > FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) > Engine Wiring Harness.

 

CRITICAL:  NEVER INSTALL THE NEW ENGINE WIRING HARNESS CONNECTIONS TO THE ORIGINAL ECMDOING SO WILL LIKELY DAMAGE THE NEW WIRE HARNESS TERMINAL CONNECTIONS.

 

CAREFULLY replace the ECM.  Refer to the applicable service manual for the ECM replacement: Engine > FUEL INJECTION (FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) >Engine Control Module.

 

IMPORTANT REMINDER: NEVER INSTALL THE NEW ENGINE WIRING HARNESS CONNECTIONS TO THE ORIGINAL ECMDOING SO WILL LIKELY DAMAGE THE NEW WIRE HARNESS TERMINAL CONNECTIONS.

 

NOTES:

  • Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.
  • Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, the position must also be noted and relearned.

 

SERVICE PROCEDURE REVISIONS:

The Subaru Service Manual does not describe the procedures shown in the photos below.  The harness can be removed with less difficulty when following the guided revisions provided below.

 

REV. 1) Remove the two bolts securing the engine oil cooler pipe.  DO NOT remove the water hose.  This will eliminate engine coolant loss.

 

REV. 2) It is not necessary to remove the A/C compressor to access the cylinder #2 fuel injector harness connector.  It can be disconnected with the A/C compressor installed.

 

REV. 3) The throttle body assembly does not have to be fully removed. Remove the four mounting bolts and disconnect the wiring harness connection (A).  The throttle body assembly can be repositioned with the pre-heater (coolant) hoses (B) attached to allow sufficient access.  Use CAUTION to not damage the throttle plate during this procedure.

 

REV. 4) Remove the coolant reservoir tank to gain easy access to the connectors located in this area.

 

ADDITIONAL PROCEDURE INFORMATION:

  • Reassemble all removed components in the reverse order of disassembly.
  • Be sure to ONLY connect the ECM and EGI harness AFTER BOTH have been replaced.
  • When reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.

 

CALIFORNIA “VEHICLE EMISSION RECALL – PROOF OF CORRECTION” CERTIFICATE

The California Air Resources Board and the Department of Motor Vehicles Registration/Recall Program requires that all emission related Recall/Campaign or Voluntary emission recall repairs be completed before a vehicle registration is renewed. Please provide owners of vehicles registered in the state of California a completed “Vehicle Emission Recall – Proof of Correction” certificate. Vehicle owners should be advised to retain this certificate because the California Department of Motor Vehicles may require they provide proof this voluntary emission recall repair has been completed. Additional certificates are available through normal parts ordering channels using part number MSA6P1301. Quantity 1 = 1 booklet of 50 certificates.

 

VOLUNTARY EMISSION RECALL IDENTIFICATION LABEL:

 


This notice applies to the VIN identified in the address section printed below

 

Subaru Service Program WRF-21

Voluntary Emissions Recall

August 2021

 

Dear Subaru Owner:

We would like to thank you for your selection of a Subaru vehicle.  We take pride in our  products and are committed to your continued satisfaction.

 

Subaru of America, Inc. (Subaru) is initiating a new voluntary emissions recall for certain 2021 model year Ascent, Legacy, and Outback vehicles equipped with a 2.4L turbo engine. You have received this notice because our records indicate that you currently own one of these vehicles.

 

REASON FOR THIS VOLUNTARY EMISSIONS RECALL

The affected vehicles may contain an Electronic Gas Injection (EGI) wire harness with a  damaged connector body, which could also affect a portion of the ground connection pin.  The damage to the connector may affect the proper operation of the number four fuel injector. If this occurs, the check engine light will illuminate, and certain diagnostic trouble code(s) may be stored.

 

REPAIR

Your Subaru retailer (dealer) will replace the EGI wire harness and the electronic control  module in your vehicle, at no cost to you.

 

WHAT YOU SHOULD DO

You should immediately contact your Subaru retailer for an appointment to have repair  performed.

 

HOW LONG WILL THE REPAIR TAKE?

The actual time to perform this repair is approximately two hours and forty minutes.  Your retailer can provide you with a better estimate of the overall time for this service visit, as it may be necessary to make your vehicle available for a longer period of time for scheduling purposes.

 

CALIFORNIA REGISTERED OWNERS

The California Air Resources Board requires that emission-related campaigns be completed prior to California’s vehicle registration renewal process; without this repair, you will not be able to register your vehicle during your next annual registration. Upon completion of this campaign, your California dealer will complete and provide you a “Proof of Correction  Certificate.” If required, present the certificate to the California Department of Motor Vehicles (the “DMV”) when renewing your California registration as proof of campaign completion. If the DMV does not request the certificate, we recommend that you keep it for your records.

In addition, the State of California requires that every vehicle must pass an emission test (SMOG Check) every two years and before it is sold. Without the service we are providing at no charge, your vehicle may not pass this test.

 

CHANGED YOUR ADDRESS OR SOLD YOUR SUBARU?

If you have moved or sold your vehicle, please update this information online at www.subaru. com, select ‘Customer Support,’ then select ‘Address Update’ or ‘Ownership Update’ from the ‘Quick Links’ menu.

 

IF YOU NEED FURTHER ASSISTANCE:

To locate the nearest Subaru retailer, you can access our website at www.subaru.com and select ‘Find a Retailer.’

If you need additional assistance, please contact us directly:

  • By e-mail: Go to www.subaru.com, Customer Support and select ‘Contact Us’
  • By telephone: 1-844-373-6614

Monday through Friday between 8:00 a.m. and 7:00 p.m. ET

  • By U.S. Postal mail: Write us at Subaru of America, Inc.,

Attn: Customer Advocacy Department,

P.O. Box 9103, Camden, NJ  08101-9877

 

Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge.

Your continued satisfaction with your Subaru is important to us.  Please understand that we have taken this action in the interest of your vehicle’s proper operation.  We sincerely  apologize for any inconvenience this matter may cause and urge you to schedule an  appointment as soon as possible to have this repair performed.

 

Sincerely,

 

Subaru of America, Inc.

 

A subsidiary of SUBARU CORPORATION

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
SUBARU ASCENT 2021
SUBARU LEGACY 2021
SUBARU OUTBACK 2021

 


1 Associated Document

Manufacturer Communications

NUMBER: WRF-21
DATE: 07/28/21

https://www.nhtsa.gov/recalls?nhtsaId=10199931

MC-10199931-0001.pdf 1599.452KB

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NHTSA ID Number: 10201040

Manufacturer Communication Number: Subarunet Announ

Summary

Subaru of America, Inc. (Subaru) is initiating a new voluntary emissions recall for certain 2021 model year Ascent, Legacy, and Outback vehicles equipped with a 2.4L turbo engine.

 

1 Associated Document

Subarunet Announcement
Date: August 20, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10201040

MC-10201040-0001.pdf 172.66KB

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NHTSA ID Number: 10199963

Manufacturer Communication Number: Subarunet Announ

Summary

Subaru of America, Inc. (Subaru) is initiating a new voluntary emissions recall for certain 2021 model year Ascent, Legacy, and Outback vehicles equipped with a 2.4L turbo engine.

 

1 Associated Document

Manufacturer Communications

Date: July 28, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10199963

MC-10199963-0001.pdf 175.726KB

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Reprogramming

What J2534 reprogramming capabilities are available?

(4a) J2534 Reprogramming

Subaru reprogramming files using a generic (non-OEM) SAEJ2534 pass-thru vehicle programming device are available by contacting Service Technical Information Company toll free at 1-866-428-2278. The cost for the CD-ROM with all reprogramming files is $75.00 plus S/H and applicable state tax. Files will be updated four (4) times per year, in CD-ROM format, with all available reprogramming service information at the same above offered cost. Authorized Subaru Dealers are provided the same reprogramming information.

Before purchasing, the reprogramming details can be found in the following Reprogramming J-2534 Files chart. Click the link to view the PDF chart.

Subaru J2534 Reprogramming software meets the latest available J2534-1 specification. Our Reprogramming J2534 Files chart does not specify the Calibration Identification Number (CID); however, this information is included in our offered CD-Rom.

Note: The ECM or TCMeBay being reprogrammed may already contain some or all of the reprogramming files listed in the Reprogramming J2534 Files chart shown by release date. It is possible to damage the vehicles ECM/TCMduring the reprogramming event. Once the reprogramming process has started, it is recommended not to interrupt the process until the event is completed. If you experience any problems, please contact your scan tool maker for further instructions.

 

(4b) Are all pre-2004MY Subaru vehicles compatible with J2534?

No. Subaru has no reprogramming capability for model years 1996-1998. Starting with our 1999 model year, please see our Reprogramming Pre-J2534 Files chart for affected model reprogramming information.

Both pre-J2534 reprogramming and J2534 pass thru reprogramming files are included in the offered HDS kit software for aftermarket service provider application.

WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall - 2021 Subaru Ascent Legacy & Outback | small light Tactrix Openport 2.0
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WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall - 2021 Subaru Ascent Legacy & Outback | small light Autel MaxiFlash Xlink, J2534 Reprogramming Tool
WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall - 2021 Subaru Ascent Legacy & Outback | small light MAXIFLASH PRO (ALT-MF2534)
WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall - 2021 Subaru Ascent Legacy & Outback | small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall - 2021 Subaru Ascent Legacy & Outback | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
WRF-21 EGI Wire Harness and ECM Replacement Voluntary Emissions Recall - 2021 Subaru Ascent Legacy & Outback | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909

 


 

https://techinfo.subaru.com/

 


 

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