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NHTSA ID Number: 10208690
Manufacturer Communication Number: 12-234-22
Summary
This bulletin announces additional information for the 2022MY BRZ Body Repair Manual.
NUMBER: 12-234-22
DATE: 02/28/22
INTRODUCTION:
This Service Information Bulletin announces additional information for the 2022MY BRZ Body Repair Manual. This information supplies added detail for roof panel replacement. It is IMPORTANT to fully review this bulletin prior to performing any roof panel replacement on 22MY BRZ.
BODY REPAIR MANUAL REVISION INFORMATION:
A revision of the 2022MY BRZ Body Repair Manual concerning this information is currently being developed and the release date is TBD.
SERVICE PROCEDURE / INFORMATION:
REMINDER: Customer satisfaction and retention starts with performing quality repairs.
The additional information outlined in this bulletin is to be used in conjunction with procedures currently provided in the Body Repair Manual. The information listed below is the current roof panel replacement section beginning on page #196 with the revisions outlined in RED.
B: INSTALLATION
- Overall view 1
(1) 1 point (Clamp)
(3) 4 points (Countersunk rivet)
(5) 10 points (Countersunk rivet)
(2) 2 points (Countersunk rivet)
(4) 8 points (Blind rivet)
NOTES:
- In locations where countersunk rivets are used, drill a pilot hole of 6.5 mm [0.26 in] in diameter. With the roof panel removed from the vehicle, taper the hole to a diameter of 12 mm [0.47 in] with a taper of 120° so the rivet head does not protrude above the roof panel. See images below.
- Treat the cut remaining shaft of the rivet so it does not protrude above the rivet head. See images below.
- Install the roof panel so the gap between the plate rail and roof panel in the structural adhesive application location is 2 mm [0.08 in] or less.
- The clamps shown in (1) should be removed after the structural adhesive is completely cured.
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| SUBARU | BRZ | 2022 |
1 Associated Document
Manufacturer Communications
NUMBER: 12-234-22
DATE: 02/28/22
https://www.nhtsa.gov/recalls?nhtsaId=10208690
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- 【Premium Aluminum Rivets】All of our pop rivets are made of high-quality aluminum and steel. Great performance in any environment because of corrosion resistance and acid resistance, no worry about rusting and breaking.
- 【500pcs 14 Standard Sizes】This pop rivets assortment kit includes 500 pieces 14 most used sizes for your various needs. Including 50pcs 3/32” x 1/4”, 50pcs 3/32” x 5/16”, 35pcs 1/8” x 1/4”, 40pcs 1/8” x 5/16”, 50pcs 1/8” x 3/8”, 50pcs 1/8” x 1/2”, 45pcs 5/32” x 3/8”, 35pcs 5/32” x 1/2”, 30pcs 3/16” x 5/16”, 30pcs 3/16” x 3/8”, 30pcs 3/16” x 1/2”, 30pcs 3/16” x 5/8”, 15pcs 1/4” x 3/8”, 10pcs 1/4” x 1/2”, total 50pcs.
- 【Reinforced Labeled Case】The pop rivets assortment kit is well packed in a reinforced labeled storage case with thickened latch and dividers. 14 sizes are separately placed in 14 grids, handy and neat, orderly and no mess.
- 【Great Performance】Adopting self-plugging open end design, 14 SAE sizes, well matched with the rivet gun. Smooth surface, strong and handy, easy to install. These rivets are perfect for joining all kinds of metal plate and pipe, durable and no deformation.
- 【Worry-free Service】We promise a 24-month warranty, if you have any matters, feel free to contact us. The rivets are strong and suitable for indoor and outdoor use, such as DIY home uses, business, automotive, aviation, ductwork, elevator, instruments, furniture etc.
- HIGH QUALITY - These rivets are made of Aluminum Grip and Steel Mandrel. With high performance of corrosion resistance and acid resistance, they are strong and durable, when installed, you will no longer worry about them rusting and breaking.
- SIZE & QUANTITY - This assortment kit includes 60pcs 1/8" x 1/4", 50pcs 1/8" x 5/16", 50pcs 1/8" x 3/8", 50pcs 1/8" x 1/2", 50pcs 3/16" x 5/16", 45pcs 3/16" x 3/8", 45pcs 3/16" x 1/2" and 35pcs 3/16" x 5/8". It has most commonly used sizes to meet your daily needs.
- PACKING - 385pcs 8 Sizes packed in a sturdy transparent plastic case, easy to store. Besides, the box can be used for a storage box.
- WIDE APPLICATION - Our rivets are very strong and very suitable for indoor and outdoor use. They are perfect for you when you need them most. After the riveting process is completed, it will not deform the surface. Good resistance to temperature changes.
- TIPS - Please check PICTURE 4 for SIZE SPECIFICATION.
- 【Premium Aluminum Rivets】: All rivets are made of high quality aluminum grips and steel mandrel, anti-rust and corrosion resistant, great performance in any environment.
- 【Excellent Riveting Performance】: Large flange blind rivets increase the force area and ensure stronger riveting force, more stable and safer. These rivets are standard SAE size, well matched to the rivet gun, perfect for joining various metal plates and pipes, strong and durable.
- 【200pcs 7 Standard Sizes】This pop rivets assortment kit includes 200 pieces 7most used sizes for your various needs. Including 40pcs 1/8’’ x 1/4”, 40pcs 1/8” x 3/8”, 30pcs 3/16” x 3/8”, 30pcs 3/16” x 1/2”, 25pcs 3/16” x 5/8”, 25pcs 3/16” x 3/4”10pcs 1/4” x 5/8”, total 200pcs.
- 【Convenient Storage Box】: The rivets for metal are well packed in a convenient see-through box, 7 different sizes are separately placed in 7 compartments, orderly and no mess, detailed labels are pasted on the inside and outside of the box lid, easy to store and at hand when needed.
- 【Worry-free Service】We promise a 24-month warranty, if you have any problems, feel free to contact us. The rivets are strong and suitable for indoor and outdoor use, such as DIY home uses, business, automotive, aviation, pipework, elevator, instruments, furniture etc.
- 【Range of Application】High qulity Tri-Fold rivets almost used to any applications, like kayak, rod holders, pad eyes, indoor and outdoor, erminal ends, handles, shipbuilding, containers, industries construction, automobiles, furniture appliances and more.
- 【Fit Size】Grip Diameter: 3/16" , Grip Length: 4/5" Flange Diamter: 5/8".
- 【Material】Tri-grip rivet is Aluminum body with aluminum mandrel, all aluminum No plastic, durable, corrosion-resistant and good stress for long time use.
- 【Strong Holding Power】Blind rivets back side splits in three directions for hold the materials together to make them strong enough.
- 【Packing】50 pieces rivets packed in a small paper box.
- ✅Elevate your projects with our premium Pop Rivets with Washers Kit! Crafted from high-quality aluminum and steel, these corrosion-resistant rivets ensure long-lasting durability.
- ✅With a variety of 14-sizes SAE aluminum rivets and 4-sizes 304 stainless steel washers(As shown picture 2), this kit is a versatile solution for a range of applications. The sleek surface finish and sturdy design make these rivets a reliable choice for all your riveting needs.
- ✅Made for convenience, our blind rivets feature a snap-off design that pairs perfectly with a rivet gun for easy installation. The additional 304 stainless steel washers provide extra support during riveting on soft materials or irregular surfaces to prevent pull-out.
- ✅Perfect for handling oversized or irregularly shaped holes, our rivets with washers ensure a secure and stable connection. Choose the right washer size based on the diameter of your blind rivet for a precise and effective assembly.
- ✅Experience hassle-free riveting and sturdy fastenings with our Pop Rivets with Washers Kit. Ideal for a wide range of projects, this assortment is a must-have for DIY enthusiasts, craftsmen, and professionals alike. Elevate your craftsmanship with our premium riveting solution today!
- 𝐅𝐈𝐓 𝐒𝐈𝐙𝐄- 3/16" hole size, head of tri grip rivet is about 3/8", black part is 1", Grip range is 1/6" - 1/2" (4MM-12MM). Rivet tool required for installation (𝒕𝒐𝒐𝒍 𝒏𝒐𝒕 𝒊𝒏𝒄𝒍𝒖𝒅𝒆𝒅).
- 𝐄𝐒𝐏𝐄𝐂𝐈𝐀𝐋𝐋𝐘 𝐅𝐎𝐑 𝐌𝐀𝐑𝐈𝐍𝐄 - The waterproof O-ring beneath the head to seal against water ingress in marine applications. The coating on the pop rivets is idea for the use of mounting accessories on your water crafts of all kinds.
- 𝐋𝐀𝐑𝐆𝐄𝐑 𝐀𝐑𝐄𝐀 𝐅𝐎𝐑 𝐒𝐔𝐏𝐏𝐎𝐑𝐓 - The body of the aluminum boat rivets splits into three distinct "legs" that spread out over a larger are, so rather than just squeezing two parts together, it spreads out to provide a larger surface area for support. This design provides greater surface bearing capacity and avoids the sag of the nail head or drilling through the riveting hole that occurs with ordinary rivets.
- 𝐅𝐎𝐑 𝐌𝐎𝐑𝐄 𝐌𝐀𝐓𝐄𝐑𝐈𝐀𝐋 - Normal rivets work great when the back layer is steel or another hard metal that the rivet can expand against and not pull through. These tri-fold Rivets work better when the back layer is just about anything else as the 3 legs expand more like some of the toggle dry wall anchors and grip more surface area. The tri-fold pop rivets worked perfectly when aluminum sheet metal and wood or plastic frames were involved.
- 𝐏𝐀𝐂𝐊𝐀𝐆𝐄 𝐈𝐍𝐂𝐋𝐔𝐃𝐄𝐃- 50 pcs blind rivet and 50 pcs waterproof rubber O-rings that makes the rivets firm in the deep water.
- 【HIGH-QUALITY 】 - These rivets are made of Aluminum Grip and Steel Mandrel. when installed you won't have to be concerned about them breaking or rusting.They are robust and long-lasting, with excellent corrosion and acid resistance.
- 【PROFESSIONAL RIVETS】 - Adopting self-plugging open end design, Smooth surface,These 3/16 aluminum rivets are outlast and no deformation. delicate box,SIZE - Head Diameter: 3/16" | Grip Length: 1/2" | .
- 【APPLICABLE TO】 - The aluminum blind rivets Wide range for use, fast installation, stable and reliable performance, so they can be applied in various projects, such as home improvement,Used For Industries Automobiles Kayak Sailboat & Furniture.
- 【WIDE APPLICATION】 - These rivets are suitable for both indoor and outdoor use, making them perfect for a variety of applications. They won't deform the surface after the riveting process is completed and have good resistance to temperature changes.
- 【EASY TO USE】 - Our pop rivets feature a self-plugging open end design and are well-matched with the rivets gun. They have a smooth surface, are strong and handy, and easy to install. They are perfect for joining all kinds of metal plate and pipe, and are outlast with no deformation,The weight of a single rivets is about 0.084oz.
- ✅HIGH QUALITY - Stainless steel blind rivets are a type of fastener that is used to join two materials together. They are made of 304 stainless steel. With high performance of corrosion resistance and acid resistance, they are strong and durable, when installed, you will no longer worry about them rusting and breaking.
- ✅SIZE & QUANTITY - This 180pc stainless steel blind rivets assortment kit includes 4 different sizes for you to deal with multiple needs. It includes 1/8"x1/4" (40pcs), 1/8"x3/8" (40pcs), 1/8"x1/2" (30pcs), 5/32"x3/8" (30pcs), 3/16"x1/2" (20pcs) and 3/16"x5/8" (20pcs). 180pcs 6 sizes packed in a sturdy transparent plastic case.
- ✅STRONG HOLD - The thick shaft of the rivets can ensure a firm fixation and pops out when tightening. Can be installed quickly and easily using a standard rivet gun.
- ✅EASY TO USE - Drill a hole in the place that you want to join. Use a rivet gun to pull the mandrel through the rivet, expanding the cylindrical body of the rivet and securing the materials together. Once the mandrel breaks off, the installation is completed. If necessary, add a backup washer on the opposite side of the materials to provide additional support.
- ✅WIDE APPLICATION - Stainless steel blind rivets are commonly used in applications where the back side of the joint is not accessible, such as in sheet metal, plastic, or fiberglass. They are widely used in the automotive, aerospace, and construction industries due to their high strength, corrosion resistance, and durability.
- 3/16" Diameter, 0.188" - 0.250" Grip
- 304 Stainless Steel Rivet And Mandrel
- Recommended Drill Size: #11 (.191)
- Package Of 100 Blind Rivets
- Perfect For Corrosive Environments
Last update on 2024-04-09 / Affiliate links / Images from Amazon Product Advertising API
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SEOCONTENT-START
Bulletin Number: 12-234-22; Date: 02/28/22 Page 1 of 3 SERVICE BULLETIN Continued… CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. Subaru Service Bulletins are intended for use by professional technicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles, or to provide information that could assist in the proper servicing of the vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do the job correctly and safely. If a condition is described, DO NOT assume that this Service Bulletin applies to your vehicle, or that your vehicle will have that condition. Subaru of America, Inc. is ISO 14001 Compliant ISO 14001 is the international standard for excellence in Environmental Management Systems. Please recycle or dispose of automotive products in a manner that is friendly to our environment and in accordance with all local, state and federal laws and regulations. NUMBER: 12-234-22 DATE: 02/28/22 APPLICABILITY: 2022 BRZ SUBJECT: Body Repair Manual Correction INTRODUCTION: This Service Information Bulletin announces additional information for the 2022MY BRZ Body Repair Manual. This information supplies added detail for roof panel replacement. It is IMPORTANT to fully review this bulletin prior to performing any roof panel replacement on 22MY BRZ. BODY REPAIR MANUAL REVISION INFORMATION: A revision of the 2022MY BRZ Body Repair Manual concerning this information is currently being developed and the release date is TBD. SERVICE PROCEDURE / INFORMATION: REMINDER: Customer satisfaction and retention starts with performing quality repairs. The additional information outlined in this bulletin is to be used in conjunction with procedures currently provided in the Body Repair Manual. The information listed below is the current roof panel replacement section beginning on page #196 with the revisions outlined in RED. ATTENTION: GENERAL MANAGER q PARTS MANAGER q CLAIMS PERSONNEL q SERVICE MANAGER q IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. ©2022 Subaru of America, Inc. All rights reserved. Bulletin Number: 12-234-22; Date: 02/28/22 Page 2 of 3 Continued… B: INSTALLATION • Overall view 1 (1) 1 point (Clamp) (3) 4 points (Countersunk rivet) (5) 10 points (Countersunk rivet) (2) 2 points (Countersunk rivet) (4) 8 points (Blind rivet) NOTES: • In locations where countersunk rivets are used, drill a pilot hole of 6.5 mm [0.26 in] in diameter. With the roof panel removed from the vehicle, taper the hole to a diameter of 12 mm [0.47 in] with a taper of 120° so the rivet head does not protrude above the roof panel. See images below. Bulletin Number: 12-234-22; Date: 02/28/22 Page 3 of 3 • Treat the cut remaining shaft of the rivet so it does not protrude above the rivet head. See images below. • Install the roof panel so the gap between the plate rail and roof panel in the structural adhesive application location is 2 mm [0.08 in] or less. • The clamps shown in (1) should be removed after the structural adhesive is completely cured. IMPORTANT REMINDERS: • SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time. • Always check for any open recalls or campaigns anytime a vehicle is in for servicing. • Always refer to STIS for the latest service information before performing any repairs.
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