WRJ-22 Seat Belt Assembly Malfunction – 2009-2013 Subaru Forester

November 10, 2022 NHTSA CAMPAIGN NUMBER: 22V838000

Seat Belt Assembly Malfunction

The seat belt assembly may not properly restrain an occupant during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 22V838

Manufacturer Subaru of America, Inc.

Components SEAT BELTS

Potential Number of Units Affected 16

 

Summary

Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester vehicles. The front seat belt assembly force-limiter may not operate correctly in the event of a crash.

 

Remedy

Dealers will inspect and replace the seat belt assembly, if necessary, free of charge. Owner notification letters are expected to be mailed December 9, 2022. Owners may contact Subaru customer service at 1-844-373-6614. Subaru’s number for this recall is WRJ-22.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Subaru has a Recall

 


NUMBER: WRJ-22
DATE: 11 /11 /22
NHTSA ID: TBA

APPLICABILITY: 2009-2013 MY Forester
SUBJECT: Defective Left Front Seat Belt installed as a replacement part

 

Subaru of Amer ca, Inc. (Subaru) is initiating a new safety recall for certain 2009-2013 model year Forester vehicles, in which a defective left front seat belt may have been installed as a replacement part.

 

DESCRIPTION OF THE DEFECT AND SAFETY RISK

A left front seat belt assembly, installed in vehicles as a replacement part, may have been assembled with a force limiter torsion bar that was not manufactured to specification. In the event of a crash, the seat belt assembly may not function as intended, increasing the risk of injury.

 

REMEDY

For all potentially affected vehicles, Subaru retailers will inspect the identification number of the left front seat belt and replace it with a new one, if necessary, at no cost to the customer.

 

AFFECTED VEHICLES

A total of 16 U.S. Forester vehicles will be included in this recall, as listed below:

Model Year Carline Production Date Range
2009-2013 Forester January 10, 2008 – November 14, 2012

 

Not all vehicles in the production range listed above are affected by this recall. Coverage must be confirmed by using the Vehicle Coverage Inquiry function on subarunet.com prior to repair. This information is now available.

 

RETAILER RESPONSIBILITY

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Retailer failing to perform the applicable service procedures to correct all affected vehicles in their inventory prior to the vehicle being placed in service may be subject to civil penalties of up to $22,423 per violation (i.e., for each vehicle), as provided in 49 CFR §578.6 and will also be in breach of the Subaru Dealer Agreement.

 

Any vehicles listed in any recall/campaign that are in retailer stock must be:

  • Immediately identified
  • Tagged or otherwise marked to prevent their delivery or use prior to repair
  • Repaired in accordance with the repair procedures outlined in the Product Campaign Bulletin

 

Retailers are to promptly perform the applicable service procedures to correct all affected vehicles in their inventory (used, demo & SSLP). Whenever a vehicle subject to this recall is taken into retailer inventory necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

 

OWNER NOTIFICATION

Subaru is in the process of obtaining current vehicle registration data and will notify affected vehicle owners by first class mail within 60 days. Retailers will be advised when the notification is scheduled.

 

PART INFORMATION:

The torsion bar portion of the force limiter mechanism may have a distorted shape due to foreign matter inside the metal mold during production. The production equipment and inspection process has been redelvolped to rectify the seat belt production.

 

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

 

Part Description Part Number
BELT ASSY F OUT ULH (LEFTI 64621SC010AP

 

SERVICE PROCEDURE OVERVIEW FLOWCHART:

 

SERVICE PROCEDURE/ INFORMATION:

REMINDER: Customer satisfaction and retention starts with performing quality repairs.

STEP 1: Locate the large tag located on the left front seat belt. Read the 6-digit identification number labeled “ID.NO.” If the number found is 373736, the seat belt MUST be replaced. A non-affected identification number (001994) is shown in the example image below.

 

Is identification number 373736 found printed on the tag?

YES – Proceed to STEP 2. 

NO – The seatbelt is not affected. The procedure is finished.

 

STEP 2: The service procedures for the left front seat belt replacement remain unchanged. Always refer to the applicable Service Manual and review the full requirements of the repair being performed.

The Service Manual procedures contain information critical to perfonning an effective repair the first time, every time. This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time-use parts needed for a complete and lasting repair.

Refer to STIS: Airbag System & Seat Belt System> SEAT BELT SYSTEM> Front Seat Belt

IMPORTANT: ALL affected seat belts must be returned to the Parts Collection Center (PCC). Please collect and Hazmat ship with tracking to:

Parts Collection Center
3701 David Howarth Dr
Suite B
Lafayette, IN 47909

 


Chronology :

September 14, 2022 – Subaru received information from the part supplier indicating a potential seat belt defect.

September – October, 2022 – Subaru worked with the part supplier to trace the affected parts based on the lot number information. Subaru identified specific shipments of potentially affected parts that had been shipped to the U.S. market. 11 potentially affected parts were identified as having been shipped to Subaru dealers.

Subaru further traced these potentially affected parts to 16 possible VINs.

November 3, 2022 – Subaru decided to conduct a voluntary safety recall.

Subaru is not aware of any complaints or injuries resulting from this condition.

 


5 Affected Products

Vehicle

MAKE MODEL YEAR
SUBARU FORESTER 2009-2013

 


5 Associated Documents

Defect Notice 573 Report

RCLRPT-22V838-5648.PDF 214.042KB

RCLRPT-22V838-5648

 


Remedy Instructions and TSB

RCRIT-22V838-0140.pdf 1313.481KB

RCRIT-22V838-0140

 


Recall Acknowledgement

RCAK-22V838-2594.pdf 738.521KB

RCAK-22V838-2594

 


Subaru – WRJ22 Subarunet Announcement – November 2022

RCMN-22V838-6001.pdf 177KB

RCMN-22V838-6001

 


Subaru – Subarunet Announcement – November 2022

RCMN-22V838-3208.pdf 164.366KB

RCMN-22V838-3208

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V838&docType=RCL

 


 

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