Headlight Water Intrusion / Design Changes – 2019-2021 Subaru Forester

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NHTSA ID Number: 10241837

Manufacturer Communication Number: 07-202-23

Summary

This bulletin announces the design changes to the headlights.

 


NUMBER: 07-202-23
DATE:
  08/15/23  

APPLICABILITY: 2019-21MY Forester
SUBJECT: Headlight Water Intrusion / Design Changes

 

INTRODUCTION:

This bulletin announces the design changes to the headlights. The new assemblies are fitted with an extended flange on the housing along with an increased amount of adhesive added to provide optimum sealing. These changes reduce the chance of moisture entering the headlights. The headlight(s) should be replaced if water intrusion is found.

 

PRODUCTION CHANGE INFORMATION:

The production change information for Forester is TBD.

 

PART INFORMATION:

EXTENDED HOUSING FLANGE

 

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

Part Description Part Number
LAMP ASSEMBLY-HEAD LEFT 84001SJ071
84002SJ171
84002SJ471
84913SJ271
84913SJ071
LAMP ASSEMBLY-HEAD RIGHT 84001SJ061
84002SJ161
84002SJ461
84913SJ261
84913SJ061

 

SERVICE PROCEDURE / INFORMATION:

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

Determine water intrusion is present and not a fogging situation. TSB 07-59-07R provides information on headlamp fogging. Confirm the headlamp(s) water intrusion is not a result of outside influence, such as physical damage, modification, etc.

Refer to the applicable Service Manual and review: General Description > Repair Contents > Action required before & after Battery Disconnect. Additionally, record any stored seat position(s) before proceeding. Relearn any seat position memory after work is complete. If the power rear gate (PRG) height has been customized, that position must also be noted and relearned.

The service procedures for headlight replacement remain unchanged.  Always refer to the applicable Service Manual and review the full requirements of the repair being performed.  The Service Manual procedures contain information critical to performing an effective repair the first time, every time.  This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time-use parts needed for a complete and lasting repair.

Refer to STIS: Body & Electrical/WIRING SYSTEMS > LIGHTING SYSTEM > Headlight Assembly

 

IMPORTANT NOTE: Whenever reconnecting the ground cable terminal to the battery sensor, torque to 7.5Nm (5.5ft.-lbs. or 66inch-lbs.) while supporting the sensor with the other hand as outlined in the applicable Service Manual under: STARTING/CHARGING SYSTSEMS > Battery Sensor.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
SUBARU FORESTER 2019-2021

 


1 Associated Document

Manufacturer Communications

NUMBER: 07-202-23
DATE: 08/15/23

https://www.nhtsa.gov/recalls?nhtsaId=10241837

MC-10241837-0001.pdf 473.482KB

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Last update on 2024-06-08 / Affiliate links / Images from Amazon Product Advertising API

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