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NUMBER: 09-61-15R
DATE: 11/24/15
REVISED: 03/07/16
| APPLICABILITY: | 2015-16MY Legacy and Outback Models |
| SUBJECT: | Design Change to the Fuel Filler Door Assembly |
INTRODUCTION
This bulletin announces a design change to the fuel filler door (saucer) assembly to address customer concerns of it being difficult to open and / or close. The striker portion’s shape has been changed as shown in the crosssection illustration below along with the type of plastic material used in the construction of the saucer assembly.
IMPORTANT: This bulletin replaces TSB 09-58-14R dated 9/26/14 and 09-60-15R dated 10/26/15.
PRODUCTION CHANGE INFORMATION:
The new saucer assembly was incorporated into production during August, 2015 starting with the following VINs: Legacy: G*005915 and Outback: G*208318.
PART INFORMATION:
| DESCRIPTION | PART NUMBER | APPLICATION |
|---|---|---|
| SAUCER COMPL | 51478AL00C | Outback |
| 51478AL01C | Legacy | |
| LABEL FUEL | 10024AA080 | Legacy / Outback |
SERVICE PROCEDURE / INFORMATION
If a complaint of the fuel filler door being hard to open or close is confirmed, replace the saucer and lock ring (seal) assembly along with a new “Unleaded Fuel Only” label using the applicable parts listed above. Follow the repair procedure outlined in the applicable Service Manual’s Security and Locks section.
NOTE: The plastic lock ring shown below which is INCLUDED with the new saucer assembly is a one-time use part. If needed, the lock ring is available separately by ordering p.n. 51467AL07A.
- NEVER attempt to re-use a previously installed lock ring.
- ALWAYS take precautions to protect the vehicle finish when removing and installing the saucer assembly.
- Affix a new “UNLEADED FUEL ONLY” label to the inside of the fuel door as shown. Always clean the area with a mild solvent on a clean shop cloth and allow to dry before application.
WARRANTY / CLAIM INFORMATION
For vehicles within the Basic New Car Limited Warranty period or covered by a Subaru Added Security Gold plan, this repair may be submitted using the following claim information:
| LABOR DESCRIPTION | LABOR OPERATION # |
FAIL CODE |
LABOR TIME |
|---|---|---|---|
| FUEL DOOR SAUCER ASSY R&R | A926-421 | XIK-43 | 0.7- Outback |
| 0.4- Legacy |
IMPORTANT REMINDERS:
- SOA strongly discourages the printing and/or local storage of service information as previously released information and electronic publications may be updated at any time.
- Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
- Always refer to STIS for the latest service information before performing any repairs.
https://static.nhtsa.gov/odi/tsbs/2015/SB-10094364-2280.pdf
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