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NHTSA ID Number: 10199955
Manufacturer Communication Number: WVX-34R
Summary
Subaru of America, Inc. (SOA) has determined that affected vehicles listed, may have been manufactured with front lower control arms (transverse links) that could corrode in the hanger bracket area if exposed to salt for a prolonged period.
NUMBER: WVX-34R
DATE: Nov 2011
REVISED: 07/26/21
INTRODUCTION
Subaru of America, Inc. (SOA) has determined that affected vehicles, listed below, may have been manufactured with front lower control arms (transverse links) that could corrode in the hanger bracket area if exposed to salt for a prolonged period of time. If the vehicle is operated for an extensive period in a “salt-belt” area (see list of states below that use salt extensively on the roads in the winter), continued exposure to salt could cause the lower control arm hanger brackets to rust and eventually break. If one or both were to break due to rusting, control of the vehicle could be affected without prior warning, possibly resulting in a crash.
This recall will involve inspecting and testing the current condition of the front lower control arms. If both are found to be acceptable, as a preventative measure it will be necessary to apply anti-rust materials to the areas of concern. If either control arm is found to be unacceptable, both will require replacement.
AFFECTED VEHICLES
Certain 2002-2007 model year Subaru Impreza (except STI
) vehicles and 2003-2008 model year Subaru
Forester vehicles whose owners either currently reside in, or the vehicle has ever been registered in, at least one of the following “salt-belt” states:
Connecticut | Maine | New Hampshire | Vermont |
Delaware | Maryland | New Jersey | West Virginia |
District of Columbia | Massachusetts | New York | Wisconsin |
Illinois | Michigan | Ohio | |
Indiana | Minnesota | Pennsylvania | |
Iowa | Missouri | Rhode Island |
Affected vehicles are identified in the VIN range chart below. NOTE: Not all vehicles within the range are affected. Coverage for all affected vehicles must be confirmed by using the Vehicle Coverage Inquiry function at Subarunet.com.
2002 – 2007MY Subaru![]() | |||
VIN Ranges | |||
Model | From | To | |
2002MY | Sedan | 2*500015 | 2*531625 |
Wagon | 2*800021 | 2*837226 | |
2003MY | Sedan | 3*500001 | 3*513811 |
Wagon | 3*800001 | 3*814065 | |
2004MY | Sedan | 4*500001 | 4*525189 |
Wagon | 4*800001 | 4*818981 | |
2005MY | Sedan | 5*500001 | 5*526332 |
Wagon | 5*800001 | 5*818981 | |
2006MY | Sedan | 6*500009 | 6*526779 |
Wagon | 6*800007 | 6*822263 | |
2007MY | Sedan | 7*500002 | 7*526052 |
Wagon | 7*800001 | 7*819619 |
2003 – 2008MY Subaru![]() | ||
VIN Ranges | ||
From | To | |
2003MY | 3*700001 | 3*772626 |
2004MY | 4*700002 | 4*768073 |
2005MY | 5*700001 | 5*755629 |
2006MY | 6*700001 | 6*760060 |
2007MY | 7*700001 | 7*748362 |
2008MY | 8*700002 | 8*733308 |
*Various Characters may occupy this position.
Dealer Affected VIN lists: Dealers will be sent an affected VIN list for all model years around the time owner notification letters begin mailing. Affected VIN lists are created and “dealerized” as follows:
- Original vehicle owners are assigned to the original selling dealer when their current address is within a 100 mile radius of that dealer.
- If the original selling dealer code was found to be inactive, the VIN has been assigned to the nearest active dealer.
- For any new owners or when original owners live more than 100 miles from the original selling dealer, the VIN has been assigned to the nearest active dealer.
Important: Dealer affected VIN lists include owner name and address information for vehicles affected by this recall. This information will enable dealers to follow-up with owners of potentially affected vehicles. The lists contain owners’ names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is unlawful. Accordingly, dealers are urged to limit the use of these lists for the purpose of completion of this safety recall.
OWNER NOTIFICATION
Notification letters will be sent to owners of vehicles who either currently reside in, or the vehicle has ever been registered in, at least one of the “salt-belt” states.
WVX34 Owner Notification Mailing Schedule
VEHICLE OWNERS LOCATED IN SALT-BELT STATES | VEHICLE OWNERS LOCATED IN NON SALT-BELT STATES | |
2002-2003MY | On 11/21/11 | All model years On or Around 11/28/11 |
2004-2006MY | On 12/5/11 | |
2007-2008MY | On or About 12/19/11 |
A copy of the Owner Notification Letter is included at the end of this bulletin.
OWNERS LOCATED OUTSIDE THE AFFECTED “SALT-BELT” STATES
Notification letters will only be mailed to owners of vehicles that currently reside in, or the vehicle has ever been registered in, at least one of the “salt-belt” states.
After release of this recall, vehicles previously registered in a non-“salt-belt” state may relocate into a “salt-belt” area. In some cases, the vehicle may be registered in a “non-salt belt” state, and driven in a “salt-belt” area. These vehicles may not show coverage when checked using the Vehicle Coverage Inquiry in Subarunet. SOA requests that dealers located in “salt-belt” states check all vehicles within the affected VIN range for recall coverage. If it is determined that an owner of a vehicle, within the affected VIN range, relocates or uses his or her vehicle in a “salt-belt” area, dealers are requested to contact the Subaru Claims Helpline at 1-866- 782-2782 and request the VIN be added to the WVX-34 recall affected list. The dealer should then perform this procedure on the vehicle at no cost to the customer.
DEALER PROGRAM RESPONSIBILITY
Dealers are to promptly service all vehicles subject to this recall at no charge to the vehicle owner regardless of mileage, age of the vehicle, or ownership.
For affected vehicles sold after the date on the dealer’s computer list, dealers are to contact those owners and provide them with a copy of the owner notification letter. They should also arrange to make the required correction according to the instructions in the service procedure section of this bulletin.
Vehicles in Dealer Inventory
Dealers are also to promptly perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used, demo). Additionally, whenever a vehicle subject to this recall is taken into dealer new or used inventory, or is in the dealership for service, necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.
New or used vehicles listed in a recall/campaign that are in dealer stock must be:
- Immediately identified.
- Tagged or otherwise marked to prevent their delivery or use prior to inspection and/or repair.
- Inspected and/or repaired in accordance with instructions outlined in the Product Campaign Bulletin.
Any Authorized Subaru Dealer failing to perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used, demo) prior to the vehicle being placed in service may be subject to civil penalties of up to $6,000 per violation (i.e., for each vehicle), as provided in 49 USC §30165(a) of the Safety Act, and will also be in breach of the Subaru
Dealer Agreement.
PARTS INFORMATION
Special Tools
Equipment will be sent to dealers as indicated in the following schedule:
DEALERS LOCATED IN SALT-BELT STATES | DEALERS LOCATED IN NON SALT-BELT STATES |
On or about November 7, 2011 | On or about November 21, 2011 |
Punch Tester:
Each dealer that has been identified as having vehicles affected by this recall in their area will automatically be shipped, at no cost, one Punch Tester.
DESCRIPTION | PART NUMBER |
WVX34 Punch Tester | SOA635099 |
Rust Proofing Spray Equipment:
Each dealer that has been identified as having vehicles affected by this recall in their area will automatically be shipped, at no cost, one rust-proofing spray gun set that contains a spray gun with air pressure regulator along with two pots and necessary lines, nozzles and wands.
The following is a list of replacement parts available for the WVX34 spray gun:
DESCRIPTION | PART NUMBER |
WVX34 Spray Gun Kit – complete | SOA876009 |
Replacement Parts | |
WVX34 Repl Flex 360 degree Wand | SOA876010 |
WVX34 Repl 90 degree Handle Wand | SOA876011 |
WVX34 Repl Pot and Cap | SOA876012 |
WVX34 Repl Air Pressure Reg | SOA876013 |
Rust-proofing Materials:
NOTE: The rust-proofing material is packaged in boxes of 2-one quart containers (1 container of Nox-Rust® X-210 and 1 container of Nox-Rust® R-576-108). Each box contains enough material to treat 5 vehicles.
Prior to the release of this recall, only dealers located in affected “salt-belt” states will automatically be shipped two cases of rust-proofing material. This provides enough material to treat 60 vehicles. It will be necessary for dealers located outside of affected “salt-belt” states to order rust-proofing material as needed.
Additional quantities of the rust-proofing material are available through the “Genuine Subaru Automotive Chemical” program. In order to maintain an adequate part supply, SOA requests that Dealers only order quantities necessary to satisfy anticipated demand.
Note: SOA will notify owners who either purchased or at one time resided in a “saltbelt” state. Some of these owners may no longer live in a “salt-belt” area. In these cases, it will be necessary for dealers located outside the “salt-belt” area to order materials to rust-proof these affected vehicles.
MODEL | DESCRIPTION | PART NUMBER |
All | Rust-proofing material Case Quantity (6) Nox-Rust® X-210 (6) Nox-Rust® R-576-108 | SOA868V9355 |
For claim reimbursement purposes, dealers should use the following part number, which represents rust proofing materials sufficient for one vehicle application:
MODEL | DESCRIPTION | PART NUMBER | QTY |
All | Rust-proofing Material (non-orderable part number for claim purposes only) | SOA635098 | 1 |
Replacement Front Lower Control Arms:
The following kits contain both left and right lower control arms along with replacement lock nuts.
Impreza Wagon
Part Kit – 20090FE000. The following parts are included in the kit. Do not order parts separately.
MODEL | DESCRIPTION | PART NUMBER |
Impreza Wagon | Front Lower Control Arm Kit | 20090FE000 |
The kit contains the following components: | ||
QUANTITY | DESCRIPTION | PART NUMBER |
1 | Arm Sub-Assy (RH) | 20219FE000 |
1 | Arm Sub-Assy (LH) | 20219FE010 |
2 | Self Lock Nut | 023508000 |
2 | Self Lock Nut | 902350006 |
2 | Self Lock Nut | 20207AA000 |
Impreza Sedan & Forester
Part Kit – 20090SA000 (The following parts are included in the kit. Do not order parts separately.)
MODEL | DESCRIPTION | PART NUMBER |
Impreza Sedan & Forester | Front Lower Control Arm Kit | 20090SA000 |
The kit contains the following components: | ||
QUANTITY | DESCRIPTION | PART NUMBER |
1 | Arm Sub-Assy (RH) | 20219SA000 |
1 | Arm Sub-Assy (LH) | 20219SA010 |
2 | Self Lock Nut | 023510000 |
2 | Self Lock Nut | 902350006 |
2 | Self Lock Nut | 20207AA000 |
REPAIR INSTRUCTIONS
Repair procedure in PDF below
12 Affected Products
Vehicles
1 Associated Document
Manufacturer Communications
NUMBER: WVX-34R
DATE: Nov 2011
REVISED: 07/26/21
MC-10199955-0001.pdf 4195.776KB
“This site contains affiliate links for which OEMDTC may be compensated” |
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SEOCONTENT-START
Bulletin Number: WVX-34R; Revised: 07/26/21 Page 1 INTRODUCTION Subaru of America, Inc. (SOA) has determined that affected vehicles, listed below, may have been manufactured with front lower control arms (transverse links) that could corrode in the hanger bracket area if exposed to salt for a prolonged period of time. If the vehicle is operated for an extensive period in a “salt-belt” area (see list of states below that use salt extensively on the roads in the winter), continued exposure to salt could cause the lower control arm hanger brackets to rust and eventually break. If one or both were to break due to rusting, control of the vehicle could be affected without prior warning, possibly resulting in a crash. This recall will involve inspecting and testing the current condition of the front lower control arms. If both are found to be acceptable, as a preventative measure it will be necessary to apply anti-rust materials to the areas of concern. If either control arm is found to be unacceptable, both will require replacement. AFFECTED VEHICLES Certain 2002-2007 model year Subaru
Impreza (except STI
) vehicles and 2003-2008 model year Subaru
Forester vehicles whose owners either currently reside in, or the vehicle has ever been registered in, at least one of the following “salt-belt” states: Connecticut Maine New Hampshire Vermont Delaware Maryland New Jersey West Virginia District of Columbia Massachusetts New York Wisconsin Illinois Michigan Ohio Indiana Minnesota Pennsylvania Iowa Missouri Rhode Island Affected vehicles are identified in the VIN range chart below. NOTE: Not all vehicles within the range are affected. Coverage for all affected vehicles must be confirmed by using the Vehicle Coverage Inquiry function at Subarunet.com. Continued… NUMBER: WVX-34R DATE: Nov 2011 REVISED: 07/26/21 APPLICABILITY: 2002~07MY Impreza (except STI
) 2003~08MY Forester SUBJECT: Front Lower Control Arm (Transverse Link) Corrosion PRODUCT CAMPAIGN BULLETIN ATTENTION: GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER IMPORTANT – All Service Personnel Should Read and Initial in the boxes provided, right. Bulletin Number: WVX-34R; Revised: 07/26/21 Page 2 2002 – 2007MY Subaru
Impreza Models VIN Ranges Model From To 2002MY Sedan 2*500015 2*531625 Wagon 2*800021 2*837226 2003MY Sedan 3*500001 3*513811 Wagon 3*800001 3*814065 2004MY Sedan 4*500001 4*525189 Wagon 4*800001 4*818981 2005MY Sedan 5*500001 5*526332 Wagon 5*800001 5*818981 2006MY Sedan 6*500009 6*526779 Wagon 6*800007 6*822263 2007MY Sedan 7*500002 7*526052 Wagon 7*800001 7*819619 2003 – 2008MY Subaru
Forester Models VIN Ranges From To 2003MY 3*700001 3*772626 2004MY 4*700002 4*768073 2005MY 5*700001 5*755629 2006MY 6*700001 6*760060 2007MY 7*700001 7*748362 2008MY 8*700002 8*733308 *Various Characters may occupy this position. Dealer Affected VIN lists: Dealers will be sent an affected VIN list for all model years around the time owner notification letters begin mailing. Affected VIN lists are created and “dealerized” as follows: • Original vehicle owners are assigned to the original selling dealer when their current address is within a 100 mile radius of that dealer. • If the original selling dealer code was found to be inactive, the VIN has been assigned to the nearest active dealer. • For any new owners or when original owners live more than 100 miles from the original selling dealer, the VIN has been assigned to the nearest active dealer. Important: Dealer affected VIN lists include owner name and address information for vehicles affected by this recall. This information will enable dealers to follow-up with owners of potentially affected vehicles. The lists contain owners’ names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is unlawful. Accordingly, dealers are urged to limit the use of these lists for the purpose of completion of this safety recall. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 3 OWNER NOTIFICATION Notification letters will be sent to owners of vehicles who either currently reside in, or the vehicle has ever been registered in, at least one of the “salt-belt” states. WVX34 Owner Notification Mailing Schedule VEHICLE OWNERS LOCATED IN SALT-BELT STATES VEHICLE OWNERS LOCATED IN NON SALT-BELT STATES 2002-2003MY On 11/21/11 All model years On or Around 11/28/11 2004-2006MY On 12/5/11 2007-2008MY On or About 12/19/11 A copy of the Owner Notification Letter is included at the end of this bulletin. OWNERS LOCATED OUTSIDE THE AFFECTED “SALT-BELT” STATES Notification letters will only be mailed to owners of vehicles that currently reside in, or the vehicle has ever been registered in, at least one of the “salt-belt” states. After release of this recall, vehicles previously registered in a non-“salt-belt” state may relocate into a “salt-belt” area. In some cases, the vehicle may be registered in a “non-salt belt” state, and driven in a “salt-belt” area. These vehicles may not show coverage when checked using the Vehicle Coverage Inquiry in Subarunet. SOA requests that dealers located in “salt-belt” states check all vehicles within the affected VIN range for recall coverage. If it is determined that an owner of a vehicle, within the affected VIN range, relocates or uses his or her vehicle in a “salt-belt” area, dealers are requested to contact the Subaru
Claims Helpline at 1-866- 782-2782 and request the VIN be added to the WVX-34 recall affected list. The dealer should then perform this procedure on the vehicle at no cost to the customer. DEALER PROGRAM RESPONSIBILITY Dealers are to promptly service all vehicles subject to this recall at no charge to the vehicle owner regardless of mileage, age of the vehicle, or ownership. For affected vehicles sold after the date on the dealer’s computer list, dealers are to contact those owners and provide them with a copy of the owner notification letter. They should also arrange to make the required correction according to the instructions in the service procedure section of this bulletin. Vehicles in Dealer Inventory Dealers are also to promptly perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used, demo). Additionally, whenever a vehicle subject to this recall is taken into dealer new or used inventory, or is in the dealership for service, necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle. New or used vehicles listed in a recall/campaign that are in dealer stock must be: • Immediately identified. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 4 • Tagged or otherwise marked to prevent their delivery or use prior to inspection and/or repair. • Inspected and/or repaired in accordance with instructions outlined in the Product Campaign Bulletin. Any Authorized Subaru
Dealer failing to perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used, demo) prior to the vehicle being placed in service may be subject to civil penalties of up to $6,000 per violation (i.e., for each vehicle), as provided in 49 USC §30165(a) of the Safety Act, and will also be in breach of the Subaru
Dealer Agreement. PARTS INFORMATION Special Tools Equipment will be sent to dealers as indicated in the following schedule: DEALERS LOCATED IN SALT-BELT STATES DEALERS LOCATED IN NON SALT-BELT STATES On or about November 7, 2011 On or about November 21, 2011 Punch Tester: Each dealer that has been identified as having vehicles affected by this recall in their area will automatically be shipped, at no cost, one Punch Tester. DESCRIPTION PART NUMBER WVX34 Punch Tester SOA635099 Punch Tester Spray Gun Kit Rust Proofing Spray Equipment: Each dealer that has been identified as having vehicles affected by this recall in their area will Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 5 automatically be shipped, at no cost, one rust-proofing spray gun set that contains a spray gun with air pressure regulator along with two pots and necessary lines, nozzles and wands. The following is a list of replacement parts available for the WVX34 spray gun: DESCRIPTION PART NUMBER WVX34 Spray Gun Kit – complete SOA876009 Replacement Parts WVX34 Repl Flex 360 degree Wand SOA876010 WVX34 Repl 90 degree Handle Wand SOA876011 WVX34 Repl Pot and Cap SOA876012 WVX34 Repl Air Pressure Reg SOA876013 Rust-proofing Materials: NOTE: The rust-proofing material is packaged in boxes of 2-one quart containers (1 container of Nox-Rust® X-210 and 1 container of Nox-Rust® R-576-108). Each box contains enough material to treat 5 vehicles. Prior to the release of this recall, only dealers located in affected “salt-belt” states will automatically be shipped two cases of rust-proofing material. This provides enough material to treat 60 vehicles. It will be necessary for dealers located outside of affected “salt-belt” states to order rust-proofing material as needed. Additional quantities of the rust-proofing material are available through the “Genuine Subaru Automotive Chemical” program. In order to maintain an adequate part supply, SOA requests that Dealers only order quantities necessary to satisfy anticipated demand. Note: SOA will notify owners who either purchased or at one time resided in a “saltbelt” state. Some of these owners may no longer live in a “salt-belt” area. In these cases, it will be necessary for dealers located outside the “salt-belt” area to order materials to rust-proof these affected vehicles. MODEL DESCRIPTION PART NUMBER All Rust-proofing material Case Quantity (6) Nox-Rust® X-210 (6) Nox-Rust® R-576-108 SOA868V9355 For claim reimbursement purposes, dealers should use the following part number, which represents rust proofing materials sufficient for one vehicle application: MODEL DESCRIPTION PART NUMBER QTY All Rust-proofing Material (non-orderable part number for claim purposes only) SOA635098 1 Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 6 Replacement Front Lower Control Arms: Front Lower Control Arm (Transverse Link) Reusable Parts The following kits contain both left and right lower control arms along with replacement lock nuts. Impreza Wagon Part Kit – 20090FE000. The following parts are included in the kit. Do not order parts separately. MODEL DESCRIPTION PART NUMBER Impreza Wagon Front Lower Control Arm Kit 20090FE000 The kit contains the following components: QUANTITY DESCRIPTION PART NUMBER 1 Arm Sub-Assy (RH) 20219FE000 1 Arm Sub-Assy (LH) 20219FE010 2 Self Lock Nut 023508000 2 Self Lock Nut 902350006 2 Self Lock Nut 20207AA000 Impreza Sedan & Forester Part Kit – 20090SA000 (The following parts are included in the kit. Do not order parts separately.) MODEL DESCRIPTION PART NUMBER Impreza Sedan & Forester Front Lower Control Arm Kit 20090SA000 The kit contains the following components: QUANTITY DESCRIPTION PART NUMBER 1 Arm Sub-Assy (RH) 20219SA000 1 Arm Sub-Assy (LH) 20219SA010 2 Self Lock Nut 023510000 2 Self Lock Nut 902350006 2 Self Lock Nut 20207AA000 Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 7 REPAIR INSTRUCTIONS This repair procedure will involve inspecting and testing the current condition of the front lower control arms: 1) Visual inspection of the hanger bracket portion of both front lower control arms for rust perforation. 2) “Punch test” the upper and lower portions of the hanger bracket area of both front lower control arms. After visually inspecting and “punch testing” both control arms, the following applies: • Pass: if both control arms pass both checks, as a preventative measure it will be necessary to apply anti-rust materials to the areas of concern. • Fail: if either control arm fails either check, both will require replacement. Necessary Tools and Supplies INSPECTION RUST PROOFING Safety Glasses Respirator Punch Tester Protective Gloves Paper Clips Safety Glasses Rags Measuring cup Vehicle Lift Rags Air Impact Gun and Torque Stick Cotton Swabs Small thin flexible ruler (mm) Oil Pan or Container Tire marker pen or white touch-up paint (to mark control arms) Flexible Magnet Spray Gun with Attachments Nox-Rust® R-576-108 Corrosion Preventive Wax Nox-Rust® X-210 Corrosion Preventive Oil Vehicle Lift Compressor, hose and air nozzle Marker pen (to mark spray gun stop screw) This repair procedure may involve applying anti-rust material to a portion of the front lower control arms. Exposure Controls for use of Nox-Rust® X-210 and Nox-Rust® R-576-108 The Material Safety Data Sheets (MSDS) for these products is included in each product carton and available in the electronic version of this bulletin posted on STIS. Respiratory Protection: NIOSH-approved respirator for organic vapor and mist to control exposure where ventilation is inadequate. Example: 3M™ Dual Cartridge Respirator Assembly, Organic Vapor/ P95: 07191, 07192, 07193 or 3M™ Dual Cartridge Respirator Packout, Organic Vapor/P95: 07178, 07179. Ventilation: General and local exhaust. Personal Protective Equipment: Caution: Avoid prolonged skin contact. Protective Gloves: Impervious gloves (Viton, PVOH, etc.) Eye Protection: Safety glasses with sideshields or chemical goggle. Other Protective Clothing or Equipment: If splashing is anticipated, wear rubber apron and boots or other protective equipment to minimize contact. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 8 Inspection Procedure Front Lower Control Arm (Transverse Link) The inspection will require checking for rust perforation of the right and left hanger bracket portion of the front lower control arms. Hanger bracket portion of the front lower control arm. Appearance check and punch test is required on both sides. If either side fails the appearance check or punch test, both control arms will need to be replaced. Caution: Wear proper eye protection Raise vehicle on lift. Note: Keep steering wheel unlocked Remove the left and right front wheels. 1) Visual Inspection Beginning on the right side of vehicle, visually inspect the hanger bracket portion of the control arm (top, sides and bottom) for any signs of rust perforation. Hanger bracket location. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 9 Front Lower Control Arm, Right Side Inspect the left side. If there are signs of rust perforation, proceed with replacing both control arms. If there are no signs of rust perforation, proceed with the punch test. 2) Punch Test Starting on the right side, use a rag and remove any dirt, mud, surface rust or under coat from the top and bottom surfaces of the hanger bracket for measuring the location for punch testing. Right side, bottom Measure the bottom surface approximately 40mm from the weld to the center of the hanger bracket and make a mark. About 40mm Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 10 Next, measure the top surface. Measure approximately 35mm from the weld to the center of the hanger bracket and make a mark. About 35mm Right side, top Prepare the Punch Tester Handle Lock Grove Lock Pin Punch Tip Trigger Tube Spring Punch Tester Caution: Do not leave the lock pin in the lock groove when not in use. It is not only dangerous but it will cause degradation of spring force and punching function. Note: This tool should be used for punch test purpose only. Do not use it for other purposes. Slide the trigger tube toward the punch tip and set the lock pin to the trigger tube. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 11 Draw the trigger tube downward and set the lock pin to the lock groove. Lower Punch Test Firmly, set the tip of the punch tester vertically at the previously marked point. While pushing up, hold the handle and twist the trigger tube clockwise to trigger punch test. Lower punch test Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 12 Upper Punch Test Firmly set the tip of the punch vertically at the previously marked point. While pushing down, hold the handle and twist the trigger tube clockwise to trigger punch test. Upper punch test Using a paper clip, insert it into the indentation made by the punch tester. Work the paper clip back and forth in an attempt to penetrate the metal. If the paper clip cannot be inserted, perform the procedure on the upper surface. If the paper clip can be pushed through the metal, the arm is failed. If the right side is failed, replace both control arms. If no rust perforation, perform punch test on left side. If the left side is failed, replace both control arms. If both sides pass the visual and punch test, proceed with rust proofing. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 13 Rust Proofing Procedure Caution: Be sure to wear protective goggles and mask. SPRAY EQUIPMENT OPERATING INSTRUCTIONS The pressure pot is equipped with a valve to adjust the ratio of product to air. This valve will have to be adjusted in order to achieve to optimal spray pattern for each material. The valve is described as the Stop Screw in the diagram below. Before filling the gun with Nox-Rust® material, turn the stop screw clockwise until all the way closed. Use a marker pen or paint and make a mark at the 12:00 position. This line will be used to determine the number of turns needed for optimal spray of the waxes. Settings For Nox-Rust® R-576-108 Corrosion Preventive Wax When using the 360o flexible wand or 90o hook wand, turn the stop screw counterclockwise 1 turn from closed, and adjust the air pressure to 60 psi. Settings For Nox-Rust® X-210 Corrosion Preventive Penetrant When using the 360o flexible wand, turn the stop screw counterclockwise 1 turn from closed, and adjust the air supply pressure to 60 psi. Gun Disassembly And Cleanout 1) Turn the stop screw clockwise until all the way closed. Blow the cavity wax spray tube clear with air. 2) Disconnect the gun from the air supply. 3) Remove the wax spray tube using the quick disconnect. 4) Relieve the pressure from the gun by slowly turning the pot counterclockwise until all of the air escapes. Do not use the gun trigger to relieve pressure from the pot. This will cause the wax to flow into the air line supply of the gun. 5) If the gun is to be stored for more than 4 weeks, clean the gun with mineral spirits. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 14 Insert a paper clip into the hanger bracket water drain hole and remove any rust particles and/ or mud if clogged. Insert a flexible magnet through the upper hole of the hanger bracket to remove any rust particles. Perform the same procedure on the opposite side. Wrap rags around stabilizer link, exhaust pipe, front control bushings, ball joint, steering gear box boot and axle shaft boots. Do the same on the opposite side. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 15 Position a suitable container under the control arm to catch any oil and wax during the application. Spray Gun Preparation Spray gun nozzle adjustment: Close the spray gun stop screw to the fully closed position. Use a marker pen or paint and make a mark at the 12:00 position. Turn the stop screw counter clockwise one full turn. Install the quick disconnect 360o flexible wand. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 16 Amount of chemicals that will be used per vehicle Nox-Rust® X210 (anti-rust oil) 80cc per side, 160cc per vehicle Nox-Rust® R-576-108 (anti-rust wax) 46cc per side, 92cc per vehicle Add 160cc of Nox-Rust X210 (Oil) to the spray gun pot. Attach air line to spray gun and adjust air pressure regulator to 60 PSI. Test spray gun for proper operation. A rag and container should be used. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 17 Nox-Rust® X210 (anti-rust oil) Application The inside of the hanger bracket will be sprayed in 3 directions. For the first step, oil will be used with the 360o flexible wand. Spray Pattern Overview A B C Spray Pattern “A” A) Insert the spray nozzle through the upper hole of the hanger bracket (insertion length: 75mm) until it contacts the front surface of the hanger bracket wall. Pull the trigger of spray gun while holding the wand in position to confirm that oil leaks out of an opening in the hanger bracket. Pull out wand with a constant gradual speed while spraying for at least 4 seconds. Spray Pattern “A” Cut section of hanger (for illustration purposes)showing direction of nozzle. Spray Pattern “A” Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 18 Spray Pattern “B” B) Insert the spray nozzle with its tip facing down through the upper hole of hanger bracket (insertion length: 65mm) until it contacts the bottom surface of hanger bracket wall. Pull the trigger of spray gun while holding the wand in position to confirm that oil leaks out of an opening in the hanger bracket. Pull out wand with a constant gradual speed while spraying for at least 2 seconds. Spray Pattern “B” Cut section of hanger (for illustration purposes)showing direction of nozzle. Spray Pattern “B” Spray Pattern “C” C) Insert the spray nozzle with its tip facing up through the upper hole of hanger bracket (insertion length: 72mm) until it contacts the top surface of hanger bracket wall. Pull the trigger of spray gun while holding the wand in position to confirm that oil leaks out of an opening in the hanger bracket. Pull out wand with a constant gradual speed while spraying for at least 2 seconds. Perform same procedure on opposite side of vehicle. Spray Pattern “C” Cut section of hanger (for illustration purposes)showing direction of nozzle. Spray Pattern “C” Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 19 Nox-Rust® R-576-108 (anti-rust wax) application inside of hanger bracket The inside of the hanger bracket will be sprayed in 3 directions. For this step, wax will be sprayed using the 360o wand. Note: To release pressure from spray gun, slowly turn pot counterclockwise. Remove pot from spray gun and cap pot. Using the other pot supplied, add 92cc of Nox-Rust R-576-108 to the spray gun pot. Adjust air pressure regulator to 60 PSI. Spray Pattern Overview A B C Spray Pattern “A” A) Insert the spray nozzle through the upper hole of the hanger bracket (insertion length: 75mm) until it contacts the front surface of hanger bracket wall. Pull the trigger of spray gun while holding the wand in position to confirm that wax leaks out of an opening in the hanger bracket. Pull out wand with a constant gradual speed while spraying for at least 2 seconds. Spray Pattern “A” Cut section of hanger (for illustration purposes)showing direction of nozzle. Spray Pattern “A” Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 20 Spray Pattern “B” B) Insert the spray nozzle with its tip facing down through the upper hole of hanger bracket (insertion length: 65mm) until it contacts the bottom surface of hanger bracket wall. Pull the trigger of spray gun while holding the wand in position to confirm that wax leaks out of an opening in the hanger bracket. Pull out wand with a constant gradual speed while spraying for 1 second. Spray Pattern “B” Cut section of hanger (for illustration purposes)showing direction of nozzle. Spray Pattern “B” Spray Pattern “C” C) Insert the spray nozzle with its tip facing up through the upper hole of hanger bracket (insertion length: 72mm) until it contacts the top surface of hanger bracket wall. Pull the trigger of spray gun while holding the wand in position for 2 seconds; confirm that wax leaks out of an opening in the hanger bracket. Pull out wand with a constant gradual speed while spraying for at least 1 second. Perform same procedure on opposite side of vehicle. Spray Pattern “C” Cut section of hanger (for illustration purposes)showing direction of nozzle. Spray Pattern “C” Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 21 Nox-Rust® R-576-108 (anti-rust wax) application outer surface of hanger bracket Remove the 360o flexible wand and install the 90o hook wand. Adjust air pressure regulator to 60 PSI. Spray anti-rust wax to the surface of the hanger bracket only, top, sides and bottom. Rust Proofing Material Target Area (Top Sides and Bottom) IMPORTANT: Remove rust-proofing wax from drain hole of hanger bracket using a cotton swab. Perform continuously until it can be confirmed that the hole is not clogged. Perform the procedure on the opposite side. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 22 Replacement of Front Lower Control Arms Refer to page 6 for parts information. Replace per applicable Subaru Service Manual instructions. IMPORTANT NOTE: Reuse the original rear bushing which is not contained in the parts kit. Use 3 new self lock nuts below, which are contained in the parts kit. (They are not reusable.) – for rear bushing installation – for attaching the front arm and cross member – for attaching the stabilizer link and front arm NOTES: • Refer to “Front Transverse Link” of Subaru Service Manual for removal and reinstallation of rear bushing. • Install rear bushing and front arm in the same angle as the original state before replacement. Put a mark on rear bushing, at which it is aligned with front arm flange. When rear bushing is reinstalled to a new front arm, align the rear bushing mark with the front arm flange. Be careful of installing order and direction. Be careful of installing order and direction. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 23 RECALL IDENTIFICATION LABEL Type or print the necessary information on a Recall Identification Label. The completed label should be attached to the vehicle’s upper radiator support. WVX-34 Additional labels are available through the Subaru Claims Helpline at 1-866-782-2782. CLAIM REIMBURSEMENT AND ENTRY PROCEDURES Credit to perform this recall will be based on the submission of properly completed repair order information. Dealers may submit claims through Vehicle Claim Entry on Subarunet. com. Listed below is claim entry information: CLAIM TYPE CAMPAIGN CODE LABOR LABOR OPERATION RC WVX-34 A161-140 0.7 hrs. Front Lower Control Arms Inspect, Punch Test & Rust Proof – Both Sides A161-143 2.5 hrs. Front Lower Control Arms Inspect, Punch Test & Replace – Both Sides Includes Alignment Refer to pages 5 & 6 for part information. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 24 OWNER NOTIFICATION LETTER Important Safety Recall Notice Subaru Recall Campaign WVX-34 NHTSA Recall No. 11V-464 November 2011 Dear Subaru Owner: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. SUBARU OF AMERICA, INC. has decided that a defect, which relates to motor vehicle safety, exists in some 2002 – 2007 model year Subaru Impreza and 2003 – 2008 model year Subaru Forester vehicles whose owners either currently reside in, or the vehicle has ever been registered in, at least one of the following states: Connecticut Maine New Hampshire Vermont Delaware Maryland New Jersey West Virginia District of Columbia Massachusetts New York Wisconsin Illinois Michigan Ohio Indiana Minnesota Pennsylvania Iowa Missouri Rhode Island DESCRIPTION OF THE SAFETY DEFECT Subaru has determined that your vehicle may have been manufactured with front lower control arms (transverse links) that could corrode in the hanger bracket area if exposed to salt for a prolonged period of time. If the vehicle is operated for an extensive period in a “salt-belt” area (see list of states above that use salt extensively on the roads in the winter), continued exposure to salt could cause the lower control arm hanger brackets to rust and eventually break. DESCRIPTION OF THE SAFETY HAZARD The lower control arms are part of your vehicle’s front suspension. If one or both were to break due to rusting, control of the vehicle could be affected without prior warning, possibly resulting in a crash. If you encounter this situation, avoid sudden braking and steer straight ahead as you gradually slow down. Then move to an area off of the roadway where you can safely stop. INSPECTION / REPAIR Subaru will inspect and test the current condition of your vehicle’s front lower control arms. If both are found to be acceptable, anti-rust materials will be applied to the areas of concern as a preventative measure. If either control arm is found to be unacceptable, both will be replaced. These repairs will be performed at no cost to you. Continued… Bulletin Number: WVX-34R; Revised: 07/26/21 Page 25 WHAT YOU SHOULD DO You should immediately contact your Subaru Dealer for an appointment to have the front lower control arms inspected and repaired as indicated in the “Inspection/Repair” section of this letter. HOW LONG WILL THE REPAIR TAKE? The time to inspect the front lower control arms and apply anti-rust material is approximately 42 minutes. However, if it is determined that the lower control arms require replacement, the total estimated repair time is 2 hours and 36 minutes. Additionally, after the anti-rust material is applied, the vehicle should not be driven for at least one hour to allow time for the material to dry. Therefore, it may be necessary to leave your vehicle the full day of your scheduled appointment to allow your dealer flexibility in scheduling. Please present this letter to your Subaru Dealer at the time this repair procedure is performed. IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR If you have already paid for repairs associated with this condition, you may be eligible for reimbursement. Reimbursement consideration will be based on the amount an authorized Subaru dealer in your area would charge for replacement of the front lower control arms. Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the time of repair, complete vehicle identification number (17 digits), and your name, with correct mailing address and telephone number to the address listed below. Subaru of America, Inc. Customer Dealer Services Department Attention: WVX -34 Recall P.O. Box 6000 Cherry Hill, NJ 08034-6000 Please send original receipts only and retain a photocopy for your records. Please be assured that we will attempt to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be completed. CHANGED YOUR ADDRESS OR SOLD YOUR SUBARU? If you have moved or sold your vehicle, please complete the enclosed prepaid postcard and mail it to us. IF YOU NEED FURTHER ASSISTANCE: To locate the nearest Subaru Dealer you can access our website at www.subaru.com and select “Find a Dealer”. For additional information and the most Frequently Asked Questions, please go to: • http://www.wvx34.service-campaign.com If you need additional assistance, please contact us directly: Bulletin Number: WVX-34R; Revised: 07/26/21 Page 26 • Telephone: 1-800-SUBARU3 (1-800-782-2783) Monday through Thursday between 8:30 a.m. and 7:00 p.m. ET and Friday between 10:30 a.m. and 5:00 p.m. ET. • E-mail: Go to www.subaru.com and select “Contact Us”. • U.S. Postal mail: Write us at Subaru of America, Inc., Attn: CDS Department, P.O. Box 6000, Cherry Hill, NJ 08034-6000. Please contact us immediately if the dealer fails or is unable to make the necessary repairs free of charge. You may also contact the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave. SE, West Building, Washington, DC 20590 or call the toll free Auto Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.safercar.gov if you believe the dealer has failed or is unable to remedy your vehicle without charge within a reasonable amount of time. Your continued satisfaction with your Subaru is important to us. Please understand that we have taken this action in the interest of your safety and your vehicle’s proper operation. We sincerely apologize for any inconvenience this matter may cause and urge you to schedule an appointment as soon as possible to have this repair performed. Sincerely, Subaru of America, Inc. Notice to Lessors Under Federal law the lessor of a vehicle who receives this letter must provide a copy of it to the vehicle lessee(s) within 10 business days from receipt. The lessor must also keep a record of the lessee(s) to whom this letter is sent, the date sent, and the applicable vehicle identification number (VIN). (For the purposes of this section, a lessor means a person or entity that in the last twelve months prior to the date of this notification has been the owner, as referenced on the vehicle’s title, of any five or more leased vehicles. A leased vehicle is a vehicle leased to another person for a term of at least four months.) A subsidiary of Fuji Heavy Industries Ltd. Continued…
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