Rattling Sound from Rear Package Shelf Area – 2012-2016 Subaru Impreza 4-Door & 2015-2020 WRX & STI

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NHTSA ID Number: 10182229

Manufacturer Communication Number: 12-301-20

Summary

This bulletin outlines changes made to the rear shelf trim to address customer concerns of a rattling sound heard while driving over bumpy / rough roads.

 


NUMBER: 12-301-20
DATE: 10/20/2020

APPLICABILITY: 2012-16MY Impreza 4-Door
2015-20MY WRX and STI
SUBJECT: Rattling Sound from Rear Package Shelf Area

 

INTRODUCTION:

This bulletin outlines changes made to the rear shelf trim to address customer concerns of a rattling sound heard while driving over bumpy / rough roads.  Sources of the rattle have been identified as:

  • the mounting points for the center stop lamp where it fits into the package shelf
  • the package shelf itself rattling against the inside of the rear glass
  • the rib and/or stand portions located on the underside of the package shelf contacting the shelf portion of the vehicle body.

 

A higher durability material will be used for the cushions placed at the red circles below.

 

NOTE: Refer to TSB 12-189-15R for additional information regarding a rear package shelf area rattling sound repairs.

 

PRODUCTION CHANGE INFORMATION:

The new package shelves were incorporated into production per the starting VIN chart below:

MODEL STARTING VIN
WRX / STI JF1VA1B65L9817299

 

NOTE:  This bulletin will be revised with the Impreza starting VIN when it becomes available.

 

PART INFORMATION:

REMINDER: Always order the most up-to-date replacement parts based on the specific VIN being repaired.

Description  Part Number Application
Trim Panel Assembly- Rear Package Shelf 65510VA004VH WRX & STI Models w/ Harman-Kardon Audio
65510VA033VH WRX & STI Models w/out  Harman-Kardon Audio
65510FJ014VH (Black) Impreza
65510FJ014WJ (Beige)
Adhesive Foam (Sheet) 66099AG110 All Applicable Models  ** See NOTE Below

 

SERVICE PROCEDURE / INFORMATION:

REMINDER:  Customer satisfaction and retention starts with performing quality repairs.

 

NOTE: For high mount stop lamp removal, open the trunk first prior to the removal of the battery terminal. It is not necessary to leave the vehicle for 10 minutes after disconnecting battery terminal since this work is not related to the airbag system.

  1. If the rattle sound is confirmed and the Trimming Panel Assembly- Rear Shelf is damaged, replace with the countermeasure one. Refer to applicable vehicle Service Manual for working procedure.
  2. If the rattle sound is confirmed, and the Trimming Panel Assembly- Rear Shelf is not damaged, if any of the 13 cushions are deformed/worn/dislocated, replace the cushions by following the procedure below.
  • Prepare the self-adhesive foam sheet p.n. 66099AG110 containing pre-cut sections (cushions) 20mm x 20mm (0.79 in x 0.79 in).

 

** NOTE:  1 sheet contains enough foam material to repair 10  vehicles.  See the WARRANTY / CLAIM INFORMATION  section for billing details.

 

  • Remove the old cushions. There is a total of 13 cushion locations:  Part A: 2 locations, Part B: 3 locations and Part C: 8 locations.

Foam Sheet (66099AG110)

  • Always remove any residue left behind then adhere the new cushions at each of the 13 locations as shown below.  The new  cushions cover the tip of the ribs firmly in Parts A & B.  For  Part C, the cushion should cover the whole rib.
  • When complete, CAREFULLY reinstall the package shelf in reverse order of removal.
  • Road test the vehicle to confirm the repair has eliminated the condition.

 


17 Affected Products

Vehicles

MAKE MODEL YEAR
SUBARU IMPREZA 2012-2016
SUBARU WRX 2015-2020
SUBARU WRX STI 2015-2020

 


1 Associated Document

Manufacturer Communications

NUMBER: 12-301-20
DATE: 10/20/2020

https://www.nhtsa.gov/recalls?nhtsaId=10182229

MC-10182229-0001.pdf 1651.487KB

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